Rajoo Balaji | Malaysian Maritime Academy (original) (raw)

Papers by Rajoo Balaji

Research paper thumbnail of Comparison of Heat Exchanger Designs for Ship Ballast Water Heat Treatment System

Jurnal Teknologi, Nov 8, 2015

Sterilisation by heat can be a capital treatment for ballast water and waste heat from ship's eng... more Sterilisation by heat can be a capital treatment for ballast water and waste heat from ship's engines will be a good resource. Based on the waste heat availability on an operational tanker, a ballast water treatment system was envisaged including a shipboard heat exchanger for waste heat recovery. To verify the heat availability and the species' mortalities, test rigs were arranged similar to shipboard arrangement. For assessing the smaller heat exchangers for the tests, designs were developed using Bell-Delaware approaches based on the shipboard heat exchanger design. The thermodynamic and geometric values were computed and the features of the commercially available and fitted heat exchangers were compared with the developed designs. Two commercially procured heat exchangers fitted on two separate engine test rigs were used for tests. The designs of commercially procured heat exchangers were close to the developed designs and were found to be suitable for the tests planned.

Research paper thumbnail of A Study of Ballast Water Treatment Using Engine Waste Heat

Journal of The Institution of Engineers (India): Series C

Abstract Heat treatment of ballast water using engine waste heat can be an advantageous option co... more Abstract Heat treatment of ballast water using engine waste heat can be an advantageous option complementing any proven technology. A treatment system was envisaged based on the ballast system of an existing, operational crude carrier. It was found that the available waste heat could raise the temperatures by 25 °C and voyage time requirements were found to be considerable between 7 and 12 days to heat the high volumes of ballast water. Further, a heat recovery of 14–33% of input energies from exhaust gases was recorded while using a test rig arrangement representing a shipboard arrangement. With laboratory level tests at temperature ranges of around 55–75 °C, almost complete species mortalities for representative phytoplankton, zooplankton and bacteria were observed while the time for exposure varied from 15 to 60 s. Based on the heat availability analyses for harvesting heat from the engine exhaust gases(vessel and test rig), heat exchanger designs were developed and optimized using Lagrangian method applying Bell–Delaware approaches. Heat exchanger designs were developed to suit test rig engines also. Based on these designs, heat exchanger and other equipment were procured and erected. The species’ mortalities were tested in this mini-scale arrangement resembling the shipboard arrangement. The mortalities realized were > 95% with heat from jacket fresh water and exhaust gases alone. The viability of the system was thus validated.

Research paper thumbnail of Validation of Engine Performance for Tests on Ballast Water Heat Treatment Using Engine Waste Heat

heat treatment has been considered as a suitable option for treatment of ballast water. Utilising... more heat treatment has been considered as a suitable option for treatment of ballast water. Utilising the waste heat from the diesel engine fresh water and exhaust gases would be an economic option. For recovering the heat from the exhaust gases, heat exchangers are required to be placed in their flow path. The sea water coolant after recovering heat from fresh water has to be directed to this heat exchanger for sterilisation. For testing the effectiveness of these heat recoveries on species' mortalities, a mini-scale system was arranged and tests were carried out. The engine output and other flow rates were maintained to achieve a temperature range of 55 to 80 o C. Data was obtained from the sensors and probes fitted at relevant points. The engine performance was monitored with computerised control equipment. Operational data from five test runs were analysed and verified by two approaches. In the first approach, the heat recovered by the water was compared with the heat lost by the exhaust gases and the maximum variation was observed to be 3.4%. In the second approach, the input energies were computed using two different methods using data values of brake power, thermal efficiency, mass flows, calorific value and specific fuel consumption. A maximum variation of-11% was seen for only one test run, while for other tests the variation was between-0.7% to-1.7%. The values obtained from the connected probes and the computed results were thus validated and further tests on species were carried out.

Research paper thumbnail of Laboratory tests on heat treatment of ballast water using engine waste heat

Environmental Technology, 2017

Waste heat recovery from shipboard machineries could be a potential source for heat treatment of ... more Waste heat recovery from shipboard machineries could be a potential source for heat treatment of ballast water. Similar to a shipboard schematic arrangement, a laboratory-scale engine-heat exchanger set-up harvesting waste heat from jacket water and exhaust gases was erected to test the level of species' mortalities. Mortalities were also assessed under experimental conditions for cultured and natural plankton communities at laboratory level. Effect of pump impellers on species' mortalities were also tested. Exposures between 60°C and 70°C for 60 sec resulted in 80-100% mortalities. Mortalities due to pump impeller effects were observed in the range of 70-100% for zooplankton. On the laboratory-scale arrangement, >95% mortalities of phytoplankton, zooplankton and bacteria were recorded. It was demonstrated that the temperature of tropical sea waters used as secondary coolant can be raised to cause species' mortalities, employing engine exhaust gases. The results also indicated that pump impeller effects will enhance species' mortalities. The limitations of the shipboard application of this method would be the large ballast volumes, flow rates and time for treatment.

Research paper thumbnail of Developing a marine engineering centre of excellence for competency-based training

WMU Journal of Maritime Affairs, 2017

Research paper thumbnail of An analysis of shipboard waste heat availability for ballast water treatment

Proceedings of the Institute of Marine Engineering Science and Technology Part a Journal of Marine Engineering and Technology, 2012

ABSTRACT

Research paper thumbnail of Redesign of an Exhaust Gas Economiser Using Software

Journal of the Institution of Engineers Series C, Jul 1, 2014

Approaches to heat exchanger designs are numerous. Marine heat exchangers are usually single and ... more Approaches to heat exchanger designs are numerous. Marine heat exchangers are usually single and they do not form part of a large network. Selections are generally based on the duties, area and the heat quantum. Over capacities and un-optimised designs could result. As an exercise to verify the choice, an existing heat exchanger on board of an operational ship was redesigned using computer software with thermodynamic data and standard geometric values. The formulae employed in the software were extracted and verified. The geometric data was used to develop the design drawings using SolidWorks®. Visualising the designs, the physical arrangement was improved. Comparisons and design improvements were made keeping the standard values in view. With the exercises, a method of developing an optimised physical design reducing the number of rating runs has been demonstrated.

Research paper thumbnail of Ballast Water Management Triad: Administration, Ship Owner and the Seafarer

Research paper thumbnail of Oil pollution violations on vessels and adequacy of maritime training

WMU Journal of Maritime Affairs, 2012

Research paper thumbnail of Design Verification of Heat Exchanger for Ballast Water Treatment

Jurnal Teknologi, 2014

Using waste heat from ship's engines is one of the methods considered for heat treatment of balla... more Using waste heat from ship's engines is one of the methods considered for heat treatment of ballast water. For such a system harvesting the engine exhaust heat, a heat exchanger will be vital. Design optimisation of a heater employing exhaust gases of the engine as utility fluid and ballast sea water as the process fluid was achieved using Lagrangian methods, keeping the annual cost as the objective function. Costs for installation, maintenance as also costs for the utility and process fluids were considered. Heat balance data, specific fuel consumption values from a typical operational ship and current fuel costs were considered for the design. The thermodynamic and geometric designs were worked out using computer based software for comparing the designs. Costs were also computed using a different approach for all the designs. Since the amount of heat transferred was specified and the application was limited to a single process, direct cost method was used for the computation. The objective function values obtained from Lagrangian equations were compared with the values obtained from direct cost computations. From the optimal designs, choice was justified based on annual cost, optimum exit temperature of shell side fluid and optimum mass flow of tube side fluid..

Research paper thumbnail of A review of developments in ballast water management

Environmental Reviews, 2014

Transportation and translocation of non-native species by ships through ballast water is one of t... more Transportation and translocation of non-native species by ships through ballast water is one of the current issues the shipping industry is trying to address. The Ballast Water Convention is nearing full ratification after which treatment of ballast water will become mandatory for most of the trading merchant vessel categories. Ballast water management systems employing various technologies are commercially available but at high costs. Economics apart, the efficiency of these technologies and realistic ways to ensure compliance with stricter requirements of some Administrations are issues that need to be focussed upon. With the report of the Environmental Protection Agency as an assessment reference, this paper reviews the treatment technologies. Juxtaposing reports of Lloyd’s Register on the status, a concise overview of the technologies has been projected. A sustainable ballast water management based on data and assessments is proposed. The management must be extended to both shore and on-board platforms for practices, treatment, sampling, testing, and recycling. An exemplar system harvesting shipboard waste heat is projected as a route for thermal treatment in combination with technologies showing potential for optimized ballast water management

Research paper thumbnail of Prediction of Manoeuvring Behaviour of an Offshore Supply Vessel by Using Simulation Program

Manoeuvring ability of Offshore Supply Vessel (OSV) is a very critical aspect. An early predictio... more Manoeuvring ability of Offshore Supply Vessel (OSV) is a very critical aspect. An early prediction of vessel behaviour will definitely help to improve upon the design. The regular methods available for manoeuvring prediction such as free running model test, captive model test etc., are found to be expensive and time consuming. As an alternative, the current approach tries a numerical simulation method with parameters determined from a database. This study presents the manoeuvring prediction of an OSV which includes the development of time domain simulation program by using Matlab Simulink software. Three degrees of freedom were considered and applying the Newtonian laws, the equations of motion were framed. Further, forces on hull, forces and moments induced by propeller and rudder were also taken into reckoning. Results were obtained with inputs of vessel speeds, engine revolutions etc. Validation of the prediction results was also carried out by comparing the results with full-scale sea trial data. The prediction results show a good agreement with the sea trial data. Applying approximate numerical formula for manoeuvring prediction is seen to be a reliable and economic prediction tool at early design stages of such vessels.

Research paper thumbnail of Comparison of Heat Exchanger Designs for Ship Ballast Water Heat Treatment System

Jurnal Teknologi, Nov 8, 2015

Sterilisation by heat can be a capital treatment for ballast water and waste heat from ship's eng... more Sterilisation by heat can be a capital treatment for ballast water and waste heat from ship's engines will be a good resource. Based on the waste heat availability on an operational tanker, a ballast water treatment system was envisaged including a shipboard heat exchanger for waste heat recovery. To verify the heat availability and the species' mortalities, test rigs were arranged similar to shipboard arrangement. For assessing the smaller heat exchangers for the tests, designs were developed using Bell-Delaware approaches based on the shipboard heat exchanger design. The thermodynamic and geometric values were computed and the features of the commercially available and fitted heat exchangers were compared with the developed designs. Two commercially procured heat exchangers fitted on two separate engine test rigs were used for tests. The designs of commercially procured heat exchangers were close to the developed designs and were found to be suitable for the tests planned.

Research paper thumbnail of A Study of Ballast Water Treatment Using Engine Waste Heat

Journal of The Institution of Engineers (India): Series C

Abstract Heat treatment of ballast water using engine waste heat can be an advantageous option co... more Abstract Heat treatment of ballast water using engine waste heat can be an advantageous option complementing any proven technology. A treatment system was envisaged based on the ballast system of an existing, operational crude carrier. It was found that the available waste heat could raise the temperatures by 25 °C and voyage time requirements were found to be considerable between 7 and 12 days to heat the high volumes of ballast water. Further, a heat recovery of 14–33% of input energies from exhaust gases was recorded while using a test rig arrangement representing a shipboard arrangement. With laboratory level tests at temperature ranges of around 55–75 °C, almost complete species mortalities for representative phytoplankton, zooplankton and bacteria were observed while the time for exposure varied from 15 to 60 s. Based on the heat availability analyses for harvesting heat from the engine exhaust gases(vessel and test rig), heat exchanger designs were developed and optimized using Lagrangian method applying Bell–Delaware approaches. Heat exchanger designs were developed to suit test rig engines also. Based on these designs, heat exchanger and other equipment were procured and erected. The species’ mortalities were tested in this mini-scale arrangement resembling the shipboard arrangement. The mortalities realized were > 95% with heat from jacket fresh water and exhaust gases alone. The viability of the system was thus validated.

Research paper thumbnail of Validation of Engine Performance for Tests on Ballast Water Heat Treatment Using Engine Waste Heat

heat treatment has been considered as a suitable option for treatment of ballast water. Utilising... more heat treatment has been considered as a suitable option for treatment of ballast water. Utilising the waste heat from the diesel engine fresh water and exhaust gases would be an economic option. For recovering the heat from the exhaust gases, heat exchangers are required to be placed in their flow path. The sea water coolant after recovering heat from fresh water has to be directed to this heat exchanger for sterilisation. For testing the effectiveness of these heat recoveries on species' mortalities, a mini-scale system was arranged and tests were carried out. The engine output and other flow rates were maintained to achieve a temperature range of 55 to 80 o C. Data was obtained from the sensors and probes fitted at relevant points. The engine performance was monitored with computerised control equipment. Operational data from five test runs were analysed and verified by two approaches. In the first approach, the heat recovered by the water was compared with the heat lost by the exhaust gases and the maximum variation was observed to be 3.4%. In the second approach, the input energies were computed using two different methods using data values of brake power, thermal efficiency, mass flows, calorific value and specific fuel consumption. A maximum variation of-11% was seen for only one test run, while for other tests the variation was between-0.7% to-1.7%. The values obtained from the connected probes and the computed results were thus validated and further tests on species were carried out.

Research paper thumbnail of Laboratory tests on heat treatment of ballast water using engine waste heat

Environmental Technology, 2017

Waste heat recovery from shipboard machineries could be a potential source for heat treatment of ... more Waste heat recovery from shipboard machineries could be a potential source for heat treatment of ballast water. Similar to a shipboard schematic arrangement, a laboratory-scale engine-heat exchanger set-up harvesting waste heat from jacket water and exhaust gases was erected to test the level of species' mortalities. Mortalities were also assessed under experimental conditions for cultured and natural plankton communities at laboratory level. Effect of pump impellers on species' mortalities were also tested. Exposures between 60°C and 70°C for 60 sec resulted in 80-100% mortalities. Mortalities due to pump impeller effects were observed in the range of 70-100% for zooplankton. On the laboratory-scale arrangement, >95% mortalities of phytoplankton, zooplankton and bacteria were recorded. It was demonstrated that the temperature of tropical sea waters used as secondary coolant can be raised to cause species' mortalities, employing engine exhaust gases. The results also indicated that pump impeller effects will enhance species' mortalities. The limitations of the shipboard application of this method would be the large ballast volumes, flow rates and time for treatment.

Research paper thumbnail of Developing a marine engineering centre of excellence for competency-based training

WMU Journal of Maritime Affairs, 2017

Research paper thumbnail of An analysis of shipboard waste heat availability for ballast water treatment

Proceedings of the Institute of Marine Engineering Science and Technology Part a Journal of Marine Engineering and Technology, 2012

ABSTRACT

Research paper thumbnail of Redesign of an Exhaust Gas Economiser Using Software

Journal of the Institution of Engineers Series C, Jul 1, 2014

Approaches to heat exchanger designs are numerous. Marine heat exchangers are usually single and ... more Approaches to heat exchanger designs are numerous. Marine heat exchangers are usually single and they do not form part of a large network. Selections are generally based on the duties, area and the heat quantum. Over capacities and un-optimised designs could result. As an exercise to verify the choice, an existing heat exchanger on board of an operational ship was redesigned using computer software with thermodynamic data and standard geometric values. The formulae employed in the software were extracted and verified. The geometric data was used to develop the design drawings using SolidWorks®. Visualising the designs, the physical arrangement was improved. Comparisons and design improvements were made keeping the standard values in view. With the exercises, a method of developing an optimised physical design reducing the number of rating runs has been demonstrated.

Research paper thumbnail of Ballast Water Management Triad: Administration, Ship Owner and the Seafarer

Research paper thumbnail of Oil pollution violations on vessels and adequacy of maritime training

WMU Journal of Maritime Affairs, 2012

Research paper thumbnail of Design Verification of Heat Exchanger for Ballast Water Treatment

Jurnal Teknologi, 2014

Using waste heat from ship's engines is one of the methods considered for heat treatment of balla... more Using waste heat from ship's engines is one of the methods considered for heat treatment of ballast water. For such a system harvesting the engine exhaust heat, a heat exchanger will be vital. Design optimisation of a heater employing exhaust gases of the engine as utility fluid and ballast sea water as the process fluid was achieved using Lagrangian methods, keeping the annual cost as the objective function. Costs for installation, maintenance as also costs for the utility and process fluids were considered. Heat balance data, specific fuel consumption values from a typical operational ship and current fuel costs were considered for the design. The thermodynamic and geometric designs were worked out using computer based software for comparing the designs. Costs were also computed using a different approach for all the designs. Since the amount of heat transferred was specified and the application was limited to a single process, direct cost method was used for the computation. The objective function values obtained from Lagrangian equations were compared with the values obtained from direct cost computations. From the optimal designs, choice was justified based on annual cost, optimum exit temperature of shell side fluid and optimum mass flow of tube side fluid..

Research paper thumbnail of A review of developments in ballast water management

Environmental Reviews, 2014

Transportation and translocation of non-native species by ships through ballast water is one of t... more Transportation and translocation of non-native species by ships through ballast water is one of the current issues the shipping industry is trying to address. The Ballast Water Convention is nearing full ratification after which treatment of ballast water will become mandatory for most of the trading merchant vessel categories. Ballast water management systems employing various technologies are commercially available but at high costs. Economics apart, the efficiency of these technologies and realistic ways to ensure compliance with stricter requirements of some Administrations are issues that need to be focussed upon. With the report of the Environmental Protection Agency as an assessment reference, this paper reviews the treatment technologies. Juxtaposing reports of Lloyd’s Register on the status, a concise overview of the technologies has been projected. A sustainable ballast water management based on data and assessments is proposed. The management must be extended to both shore and on-board platforms for practices, treatment, sampling, testing, and recycling. An exemplar system harvesting shipboard waste heat is projected as a route for thermal treatment in combination with technologies showing potential for optimized ballast water management

Research paper thumbnail of Prediction of Manoeuvring Behaviour of an Offshore Supply Vessel by Using Simulation Program

Manoeuvring ability of Offshore Supply Vessel (OSV) is a very critical aspect. An early predictio... more Manoeuvring ability of Offshore Supply Vessel (OSV) is a very critical aspect. An early prediction of vessel behaviour will definitely help to improve upon the design. The regular methods available for manoeuvring prediction such as free running model test, captive model test etc., are found to be expensive and time consuming. As an alternative, the current approach tries a numerical simulation method with parameters determined from a database. This study presents the manoeuvring prediction of an OSV which includes the development of time domain simulation program by using Matlab Simulink software. Three degrees of freedom were considered and applying the Newtonian laws, the equations of motion were framed. Further, forces on hull, forces and moments induced by propeller and rudder were also taken into reckoning. Results were obtained with inputs of vessel speeds, engine revolutions etc. Validation of the prediction results was also carried out by comparing the results with full-scale sea trial data. The prediction results show a good agreement with the sea trial data. Applying approximate numerical formula for manoeuvring prediction is seen to be a reliable and economic prediction tool at early design stages of such vessels.