Cristina LEONELLI - Academia.edu (original) (raw)

Papers by Cristina LEONELLI

Research paper thumbnail of Design of Inorganic Polymer Mortar from Ferricalsialic and Calsialic Slags for Indoor Humidity Control

Materials, 2016

Amorphous silica and alumina of metakaolin are used to adjust the bulk composition of black (BSS)... more Amorphous silica and alumina of metakaolin are used to adjust the bulk composition of black (BSS) and white (WSS) steel slag to prepare alkali-activated (AAS) mortars consolidated at room temperature. The mix-design also includes also the addition of semi-crystalline matrix of river sand to the metakaolin/steel powders. The results showed that high strength of the steel slag/metakaolin mortars can be achieved with the geopolymerization process which was particularly affected by the metallic iron present into the steel slag. The corrosion of the Fe particles was found to be responsible for porosity in the range between 0.1 and 10 µm. This class of porosity dominated (~31 vol %) the pore network of B compared to W samples (~16 vol %). However, W series remained with the higher cumulative pore volume (0.18 mL/g) compared to B series, with 0.12 mL/g. The maximum flexural strength was 6.89 and 8.51 MPa for the W and B series, respectively. The fracture surface ESEM observations of AAS showed large grains covered with the matrix assuming the good adhesion bonds between the gel-like geopolymer structure mixed with alkali activated steel slag and the residual unreacted portion. The correlation between the metallic iron/Fe oxides content, the pore network development, the strength and microstructure suggested the steel slag's significant action into the strengthening mechanism of consolidated products. These products also showed an interesting adsorption/desorption behavior that suggested their use as coating material to maintain the stability of the indoor relative humidity.

Research paper thumbnail of Towards optimization of mechanical and microstructural performances of Fe-rich laterite geopolymer binders cured at room temperature by varying the activating solution

RSC Advances

Increasing the alkaline solution content positively affected compressive strength as the high for... more Increasing the alkaline solution content positively affected compressive strength as the high formation geopolymer binder ensures better cohesion. 0.55 alkaline solution/calcined laterite appears as optimum exhibiting the highest mechanical properties and denser structure.

Research paper thumbnail of Meta-halloysite to improve compactness in iron-rich laterite-based alkali activated materials

Materials Chemistry and Physics, 2019

� Calcined laterite at 600 � C was used to synthesize geopolymers cured at ambient temperature. �... more � Calcined laterite at 600 � C was used to synthesize geopolymers cured at ambient temperature. � Incorporation of meta-halloysite into geopolymer matrix extended the amorphous phase. � Compressive strength of laterite-based geopolymer increased with meta-halloysite added. � Adding an optimum of meta-halloysite powder inhibited the efflorescence formation.

Research paper thumbnail of Microstructure and engineering properties of Fe2O3(FeO)-Al2O3-SiO2 based geopolymer composites

Journal of Cleaner Production, 2018

The objective of this study is to develop low cost, eco-friendly and sustainable building materia... more The objective of this study is to develop low cost, eco-friendly and sustainable building materials by applying the technology of mineral polymerization (geopolymerization) process on naturally abundant iron-rich aluminosilicate (laterite) materials. Iron-rich aluminosilicates based-geopolymer composites containing 10 to 40wt% of rice husk ash (RHA) were cured at room temperature and at 90 °C. This paper examines the phase transformation, microstructural and mechanical changes that occur in the geopolymer composites when fine aggregates of quartz sand are added. Experimental results indicate good polycondensation and more cohesion resulting in high strength due to the better dissolution of RHA that provides soluble reactive silica to equilibrate the Si/Al and Si/Fe molar ratios. Ferro-sialates, Fe(Al)-S-H, were identified at the room temperature in addition to polysialates, S-AN -H, phases. The flexural strength of resultant composites increases from 10-12 MPa for room temperature curing to ~ 40 MPa when the composites were cured at about 90 °C as from the intensive formation of ferrisilicates. The formation of ferri-silicates that changed the flexural strength and microstructure seem to play significant role in the engineering properties of laterites based geopolymer composites making them promising candidates for applications as pavements, roads and building construction.

Research paper thumbnail of Water resistance and thermal behavior of metakaolin-phosphate-based geopolymer cements

Journal of Asian Ceramic Societies, 2018

The main target of this work was to investigate the thermal behavior and water resistance of geop... more The main target of this work was to investigate the thermal behavior and water resistance of geopolymer cement made from metakaolin as an aluminosilicate source using phosphoric acid solution (10 M) as a hardener. The obtained geopolymer cements were cured at room temperature for 28 days, the one part was treated at 200°C, 400°C, 600°C, 800°C and 1000°C, and the others were soaked in water for 28 days. The geopolymer cements were characterized by microstructural properties using X-ray diffractometry, infrared spectroscopy, microstructure, physical property based on water resistance and thermo-mechanical properties (thermal analysis, compressive strength). The results show that the compressive strength of the unheated geopolymer cement was 87.96 MPa. The ones soaked in water revealed a strength of 40.71 MPa. This indicates that the specimens soaked in water lose about 54% of their strengths. The X-ray patterns of heated geopolymer cements showed the formation of crystalline phases even at relatively low temperatures. It was typically found that the compressive strength of metakaolin-phosphate-based geopolymer cements decreases due to the hydrolysis of Si-O-P bonds in the presence of water.

Research paper thumbnail of Investigation of the relationship between the condensed structure and the chemically bonded water content in the poly(sialate-siloxo) network

Applied Clay Science, 2018

Research paper thumbnail of Transformation of the geopolymer gels to crystalline bonds in cold-setting refractory concretes: Pore evolution, mechanical strength and microstructure

Materials & Design, 2015

Two K 2 O-MgO-Al 2 O 3-SiO 2 based geopolymer gels with bulk chemical composition corresponding t... more Two K 2 O-MgO-Al 2 O 3-SiO 2 based geopolymer gels with bulk chemical composition corresponding to cordierite (Co) and 1:1 mullite-cordierite (MuCo) were successfully transformed to crystalline bonds in high temperature service of cold-setting made refractory concretes. Kyanite aggregates changed the flexural strength of the gels from 11 to 28 MPa due to the development of good adhesive bonds. Under thermal cycles, up to 1250°C, the cumulative pore volume remained at 0.09 mL/g, as from the absence of important densification/shrinkage. However, the behavior of the cumulative pore volume curves changed from that of a matrix with a wide range of distribution of pore sizes to that, of matrix, consisting of relatively coarse grains. The latter exhibits a rise at 10 μm as void spaces created around the contact points among the coarse kyanite grains and that at 0.054 μm as pores within the crystalline phases (cordierite, kalsilite, leucite, mullite, enstatite) formed. The microstructural observations confirmed the transformation of gel pores (size around 0.01 μm) to interparticle and intergranular pores due to the crystallization. The flexural strength of refractory concretes increased from 28 MPa to 40 MPa in agreement with the increase in the elastic modulus from 9 to 30 GPa. The crystallization was enhanced by the MgO content (being important in Co compared to MuCo) and the kyanite concentration as particles of kyanite effectively acted as phase separation and nucleation sites.

Research paper thumbnail of Recycled natural wastes in metakaolin based porous geopolymers for insulating applications

Journal of Building Engineering, 2015

The terms and conditions for the reuse of this version of the manuscript are specified in the pub... more The terms and conditions for the reuse of this version of the manuscript are specified in the publishing policy. For all terms of use and more information see the publisher's website.

Research paper thumbnail of Investigation of volcanic ash based geopolymers as potential building materials

His special research interest focuses on mechanical properties and microstructures. He has author... more His special research interest focuses on mechanical properties and microstructures. He has authored several articles in international journals and research reports in the fields of valorisation of mineral resources, engineering materials and quality control.

Research paper thumbnail of A Sustainable Approach for the Geopolymerization of Natural Iron-Rich Aluminosilicate Materials

Sustainability, 2014

Two iron-rich clayey materials (L1 and L2, with the main difference being the level of iron accum... more Two iron-rich clayey materials (L1 and L2, with the main difference being the level of iron accumulation) have been studied for their suitability as solid precursors for inorganic polymer composites. L1, with the lower iron content, was calcined at 700°C for 4 h and used as replacement, in the range of 15-35 wt%, for both raw laterites in the formulations of geopolymeric composites. The different mixtures were activated with a highly concentrated alkaline solution containing sodium hydroxide and sodium silicate. River sand with semi-crystalline structure was added to form semi-dry pastes which were pressed to appropriate shape. X-ray diffraction, Infrared spectroscopy, Scanning Electron Microscopy and Mercury Intrusion Porosimetry results demonstrated the effectiveness of the calcined fraction of L1 to act as nucleation sites and extend the geopolymerization to the matrix composites. A highly compact matrix with low porosity and good stability in water, together with a strength comparable to that of standard concretes was obtained allowing for conclusions to be made on the quality of laterites as promising solid precursor for sustainable, environmentally-friendly, and cost-efficient structural materials.

Research paper thumbnail of Cumulative pore volume, pore size distribution and phases percolation in porous inorganic polymer composites: Relation microstructure and effective thermal conductivity

Energy and Buildings, 2015

The terms and conditions for the reuse of this version of the manuscript are specified in the pub... more The terms and conditions for the reuse of this version of the manuscript are specified in the publishing policy. For all terms of use and more information see the publisher's website.

Research paper thumbnail of Advancing the Use of Secondary Inputs in Geopolymer Binders for Sustainable Cementitious Composites: A Review

Sustainability, 2011

Because of concerns over the construction industry's heavy use of cement and the general dissatis... more Because of concerns over the construction industry's heavy use of cement and the general dissatisfaction with the performance of building envelopes with respect to durability, there is a growing demand for a novel class of "green" binders. Geopolymer binders have re-emerged as binders that can be used as a replacement for Portland cement given their numerous advantages over the latter including lower carbon dioxide emissions, greater chemical and thermal resistance, combined with enhanced mechanical properties at both normal and extreme exposure conditions. The paper focuses on the use of geopolymer binders in building applications. It discusses the various options for starting materials and describes key engineering properties associated with geopolymer compositions that are ideal for structural applications. Specific properties, such as compressive strength, density, pore size distribution, cumulative water absorption, and acid resistance, are comparable to the specifications for structures incorporating conventional binders. This paper presents geopolymer binders, with their three dimensional microstructure, as material for structural elements that can be used to advance the realization of sustainable building systems.

Research paper thumbnail of Recycling of Waste Corundum Abrasive Powder in MK-Based Geopolymers

Polymers

Recycling corundum abrasive powder in metakaolin-based geopolymer formulations is proposed to red... more Recycling corundum abrasive powder in metakaolin-based geopolymer formulations is proposed to reduce the amount of waste to be treated or disposed of in landfills, allowing to decrease ecological damage as well as to reduce transport costs for removal. The addition of waste corundum, as an important source of Al2O3, has proved to increase the slight ionic conductivity of the leachate solution obtained after immersion in water of samples at 28 d of curing at room temperature. With the same curing conditions, the geopolymerization process has not been disturbed as evidenced by the FT-IR peak shift and XRD patterns. It was recorded a decrease in resistance to compression of the consolidated geopolymers of about 5% with 10 wt% addition and of about 77% with the addition of 20 wt% of waste corundum. In any case, the waste abrasive powder does not release heavy metals when added to a geopolymeric formulation based on MK, NaOH, and Na-silicate, and does not show relevant antibacterial prop...

Research paper thumbnail of Mine Clay Washing Residues as a Source for Alkali-Activated Binders

Materials

The aim of this paper is to promote the use of mine clay washing residues for the preparation of ... more The aim of this paper is to promote the use of mine clay washing residues for the preparation of alkali activated materials (AAMs). In particular, the influence of the calcination temperature of the clayey by-product on the geopolymerization process was investigated in terms of chemical stability and durability in water. The halloysitic clay, a mining by-product, has been used after calcination and mixed with an alkaline solution to form alkali activated binders. Attention was focused on the influence of the clay’s calcination treatment (450–500–600 °C) on the geopolymers’ microstructure of samples, remaining in the lower limit indicated by the literature for kaolinite or illite calcination. The mixtures of clay and alkali activators (NaOH 8M and Na-silicate) were cured at room temperature for 28 days. The influence of solid to liquid ratio in the mix formulation was also tested in terms of chemical stability measuring the pH and the ionic conductivity of the eluate after 24-h immer...

Research paper thumbnail of Effect of the Introduction of Reactive Fillers and Metakaolin in Waste Clay-Based Materials for Geopolymerization Processes

Molecules, 2021

In this study, the role of two reactive fillers, specifically a sand from a clay washing process ... more In this study, the role of two reactive fillers, specifically a sand from a clay washing process as an alternative to waste glass powder and a commercial metakaolin (MK), into the geopolymerization process of waste clay-based materials was assessed. Three kinds of clayey wastes from mining operations—halloysitic, kaolinitic and smectitic clays—were tested as potential precursor of geopolymeric materials in view of a potential valorisation of these by-products. A mix-design based on the addition of low percentages (20%) of these fillers or MK to improve the mechanical and chemico-physical properties of geopolymeric formulations was evaluated. All the clays were thermally treated at a temperature of 650 °C, while the geopolymeric pastes were cured at room temperature. In particular, the chemical stability in water (pH and ionic conductivity of leachate water, weight loss), the variations in the microstructure (XRD, SEM), and in the mechanical performance (compressive strength) were an...

Research paper thumbnail of Efficient Addition of Waste Glass in MK-Based Geopolymers: Microstructure, Antibacterial and Cytotoxicity Investigation

Polymers, 2021

Reuse of waste glass can significantly decrease the quantity of waste to be treated or disposed o... more Reuse of waste glass can significantly decrease the quantity of waste to be treated or disposed of in landfills, allowing to both diminish the ecological damage and to reduce the costs of transportation for removal. Geopolymer mixes with diverse percentages (20, 50 and 60 wt%) and with different grain size ranges (37 μm < diam < 53 μm; 75 μm < diam < 105 μm) of waste glass and the residual part of pure metakaolin were prepared by addition of NaOH and sodium silicate as alkaline activator solutions. The effect of waste glass on the mechanical and microstructure of new geopolymers has been explored in this study. Fourier transform infrared spectroscopy (FTIR) evidenced the reactivity of waste glass in terms of Si–O and Si–O–Al bonds, more evident for the finer waste glass powder. The consolidation of the materials has been established by reduced weight loss in water and decreased pH and ionic conductivity of the eluate after 7, 14 and 28 days of curing at room temperature....

Research paper thumbnail of Rheology of geopolymer by DOE approach

Construction and Building Materials, 2012

h i g h l i g h t s " The rheological behaviour of geopolymer suspensions was studied by DOE. " T... more h i g h l i g h t s " The rheological behaviour of geopolymer suspensions was studied by DOE. " The study uses a combination of rheology and a statistical methodology. " Rheological measures permit to study in a very early stage the geopolymerisation. " The variable temperature acts differently from what is known in literature. " Temperature increases the viscosity due to the reaction of geopolymerisation.

Research paper thumbnail of Design of Inorganic Polymer Mortar from Ferricalsialic and Calsialic Slags for Indoor Humidity Control

Materials, 2016

Amorphous silica and alumina of metakaolin are used to adjust the bulk composition of black (BSS)... more Amorphous silica and alumina of metakaolin are used to adjust the bulk composition of black (BSS) and white (WSS) steel slag to prepare alkali-activated (AAS) mortars consolidated at room temperature. The mix-design also includes also the addition of semi-crystalline matrix of river sand to the metakaolin/steel powders. The results showed that high strength of the steel slag/metakaolin mortars can be achieved with the geopolymerization process which was particularly affected by the metallic iron present into the steel slag. The corrosion of the Fe particles was found to be responsible for porosity in the range between 0.1 and 10 µm. This class of porosity dominated (~31 vol %) the pore network of B compared to W samples (~16 vol %). However, W series remained with the higher cumulative pore volume (0.18 mL/g) compared to B series, with 0.12 mL/g. The maximum flexural strength was 6.89 and 8.51 MPa for the W and B series, respectively. The fracture surface ESEM observations of AAS showed large grains covered with the matrix assuming the good adhesion bonds between the gel-like geopolymer structure mixed with alkali activated steel slag and the residual unreacted portion. The correlation between the metallic iron/Fe oxides content, the pore network development, the strength and microstructure suggested the steel slag's significant action into the strengthening mechanism of consolidated products. These products also showed an interesting adsorption/desorption behavior that suggested their use as coating material to maintain the stability of the indoor relative humidity.

Research paper thumbnail of Towards optimization of mechanical and microstructural performances of Fe-rich laterite geopolymer binders cured at room temperature by varying the activating solution

RSC Advances

Increasing the alkaline solution content positively affected compressive strength as the high for... more Increasing the alkaline solution content positively affected compressive strength as the high formation geopolymer binder ensures better cohesion. 0.55 alkaline solution/calcined laterite appears as optimum exhibiting the highest mechanical properties and denser structure.

Research paper thumbnail of Meta-halloysite to improve compactness in iron-rich laterite-based alkali activated materials

Materials Chemistry and Physics, 2019

� Calcined laterite at 600 � C was used to synthesize geopolymers cured at ambient temperature. �... more � Calcined laterite at 600 � C was used to synthesize geopolymers cured at ambient temperature. � Incorporation of meta-halloysite into geopolymer matrix extended the amorphous phase. � Compressive strength of laterite-based geopolymer increased with meta-halloysite added. � Adding an optimum of meta-halloysite powder inhibited the efflorescence formation.

Research paper thumbnail of Microstructure and engineering properties of Fe2O3(FeO)-Al2O3-SiO2 based geopolymer composites

Journal of Cleaner Production, 2018

The objective of this study is to develop low cost, eco-friendly and sustainable building materia... more The objective of this study is to develop low cost, eco-friendly and sustainable building materials by applying the technology of mineral polymerization (geopolymerization) process on naturally abundant iron-rich aluminosilicate (laterite) materials. Iron-rich aluminosilicates based-geopolymer composites containing 10 to 40wt% of rice husk ash (RHA) were cured at room temperature and at 90 °C. This paper examines the phase transformation, microstructural and mechanical changes that occur in the geopolymer composites when fine aggregates of quartz sand are added. Experimental results indicate good polycondensation and more cohesion resulting in high strength due to the better dissolution of RHA that provides soluble reactive silica to equilibrate the Si/Al and Si/Fe molar ratios. Ferro-sialates, Fe(Al)-S-H, were identified at the room temperature in addition to polysialates, S-AN -H, phases. The flexural strength of resultant composites increases from 10-12 MPa for room temperature curing to ~ 40 MPa when the composites were cured at about 90 °C as from the intensive formation of ferrisilicates. The formation of ferri-silicates that changed the flexural strength and microstructure seem to play significant role in the engineering properties of laterites based geopolymer composites making them promising candidates for applications as pavements, roads and building construction.

Research paper thumbnail of Water resistance and thermal behavior of metakaolin-phosphate-based geopolymer cements

Journal of Asian Ceramic Societies, 2018

The main target of this work was to investigate the thermal behavior and water resistance of geop... more The main target of this work was to investigate the thermal behavior and water resistance of geopolymer cement made from metakaolin as an aluminosilicate source using phosphoric acid solution (10 M) as a hardener. The obtained geopolymer cements were cured at room temperature for 28 days, the one part was treated at 200°C, 400°C, 600°C, 800°C and 1000°C, and the others were soaked in water for 28 days. The geopolymer cements were characterized by microstructural properties using X-ray diffractometry, infrared spectroscopy, microstructure, physical property based on water resistance and thermo-mechanical properties (thermal analysis, compressive strength). The results show that the compressive strength of the unheated geopolymer cement was 87.96 MPa. The ones soaked in water revealed a strength of 40.71 MPa. This indicates that the specimens soaked in water lose about 54% of their strengths. The X-ray patterns of heated geopolymer cements showed the formation of crystalline phases even at relatively low temperatures. It was typically found that the compressive strength of metakaolin-phosphate-based geopolymer cements decreases due to the hydrolysis of Si-O-P bonds in the presence of water.

Research paper thumbnail of Investigation of the relationship between the condensed structure and the chemically bonded water content in the poly(sialate-siloxo) network

Applied Clay Science, 2018

Research paper thumbnail of Transformation of the geopolymer gels to crystalline bonds in cold-setting refractory concretes: Pore evolution, mechanical strength and microstructure

Materials & Design, 2015

Two K 2 O-MgO-Al 2 O 3-SiO 2 based geopolymer gels with bulk chemical composition corresponding t... more Two K 2 O-MgO-Al 2 O 3-SiO 2 based geopolymer gels with bulk chemical composition corresponding to cordierite (Co) and 1:1 mullite-cordierite (MuCo) were successfully transformed to crystalline bonds in high temperature service of cold-setting made refractory concretes. Kyanite aggregates changed the flexural strength of the gels from 11 to 28 MPa due to the development of good adhesive bonds. Under thermal cycles, up to 1250°C, the cumulative pore volume remained at 0.09 mL/g, as from the absence of important densification/shrinkage. However, the behavior of the cumulative pore volume curves changed from that of a matrix with a wide range of distribution of pore sizes to that, of matrix, consisting of relatively coarse grains. The latter exhibits a rise at 10 μm as void spaces created around the contact points among the coarse kyanite grains and that at 0.054 μm as pores within the crystalline phases (cordierite, kalsilite, leucite, mullite, enstatite) formed. The microstructural observations confirmed the transformation of gel pores (size around 0.01 μm) to interparticle and intergranular pores due to the crystallization. The flexural strength of refractory concretes increased from 28 MPa to 40 MPa in agreement with the increase in the elastic modulus from 9 to 30 GPa. The crystallization was enhanced by the MgO content (being important in Co compared to MuCo) and the kyanite concentration as particles of kyanite effectively acted as phase separation and nucleation sites.

Research paper thumbnail of Recycled natural wastes in metakaolin based porous geopolymers for insulating applications

Journal of Building Engineering, 2015

The terms and conditions for the reuse of this version of the manuscript are specified in the pub... more The terms and conditions for the reuse of this version of the manuscript are specified in the publishing policy. For all terms of use and more information see the publisher's website.

Research paper thumbnail of Investigation of volcanic ash based geopolymers as potential building materials

His special research interest focuses on mechanical properties and microstructures. He has author... more His special research interest focuses on mechanical properties and microstructures. He has authored several articles in international journals and research reports in the fields of valorisation of mineral resources, engineering materials and quality control.

Research paper thumbnail of A Sustainable Approach for the Geopolymerization of Natural Iron-Rich Aluminosilicate Materials

Sustainability, 2014

Two iron-rich clayey materials (L1 and L2, with the main difference being the level of iron accum... more Two iron-rich clayey materials (L1 and L2, with the main difference being the level of iron accumulation) have been studied for their suitability as solid precursors for inorganic polymer composites. L1, with the lower iron content, was calcined at 700°C for 4 h and used as replacement, in the range of 15-35 wt%, for both raw laterites in the formulations of geopolymeric composites. The different mixtures were activated with a highly concentrated alkaline solution containing sodium hydroxide and sodium silicate. River sand with semi-crystalline structure was added to form semi-dry pastes which were pressed to appropriate shape. X-ray diffraction, Infrared spectroscopy, Scanning Electron Microscopy and Mercury Intrusion Porosimetry results demonstrated the effectiveness of the calcined fraction of L1 to act as nucleation sites and extend the geopolymerization to the matrix composites. A highly compact matrix with low porosity and good stability in water, together with a strength comparable to that of standard concretes was obtained allowing for conclusions to be made on the quality of laterites as promising solid precursor for sustainable, environmentally-friendly, and cost-efficient structural materials.

Research paper thumbnail of Cumulative pore volume, pore size distribution and phases percolation in porous inorganic polymer composites: Relation microstructure and effective thermal conductivity

Energy and Buildings, 2015

The terms and conditions for the reuse of this version of the manuscript are specified in the pub... more The terms and conditions for the reuse of this version of the manuscript are specified in the publishing policy. For all terms of use and more information see the publisher's website.

Research paper thumbnail of Advancing the Use of Secondary Inputs in Geopolymer Binders for Sustainable Cementitious Composites: A Review

Sustainability, 2011

Because of concerns over the construction industry's heavy use of cement and the general dissatis... more Because of concerns over the construction industry's heavy use of cement and the general dissatisfaction with the performance of building envelopes with respect to durability, there is a growing demand for a novel class of "green" binders. Geopolymer binders have re-emerged as binders that can be used as a replacement for Portland cement given their numerous advantages over the latter including lower carbon dioxide emissions, greater chemical and thermal resistance, combined with enhanced mechanical properties at both normal and extreme exposure conditions. The paper focuses on the use of geopolymer binders in building applications. It discusses the various options for starting materials and describes key engineering properties associated with geopolymer compositions that are ideal for structural applications. Specific properties, such as compressive strength, density, pore size distribution, cumulative water absorption, and acid resistance, are comparable to the specifications for structures incorporating conventional binders. This paper presents geopolymer binders, with their three dimensional microstructure, as material for structural elements that can be used to advance the realization of sustainable building systems.

Research paper thumbnail of Recycling of Waste Corundum Abrasive Powder in MK-Based Geopolymers

Polymers

Recycling corundum abrasive powder in metakaolin-based geopolymer formulations is proposed to red... more Recycling corundum abrasive powder in metakaolin-based geopolymer formulations is proposed to reduce the amount of waste to be treated or disposed of in landfills, allowing to decrease ecological damage as well as to reduce transport costs for removal. The addition of waste corundum, as an important source of Al2O3, has proved to increase the slight ionic conductivity of the leachate solution obtained after immersion in water of samples at 28 d of curing at room temperature. With the same curing conditions, the geopolymerization process has not been disturbed as evidenced by the FT-IR peak shift and XRD patterns. It was recorded a decrease in resistance to compression of the consolidated geopolymers of about 5% with 10 wt% addition and of about 77% with the addition of 20 wt% of waste corundum. In any case, the waste abrasive powder does not release heavy metals when added to a geopolymeric formulation based on MK, NaOH, and Na-silicate, and does not show relevant antibacterial prop...

Research paper thumbnail of Mine Clay Washing Residues as a Source for Alkali-Activated Binders

Materials

The aim of this paper is to promote the use of mine clay washing residues for the preparation of ... more The aim of this paper is to promote the use of mine clay washing residues for the preparation of alkali activated materials (AAMs). In particular, the influence of the calcination temperature of the clayey by-product on the geopolymerization process was investigated in terms of chemical stability and durability in water. The halloysitic clay, a mining by-product, has been used after calcination and mixed with an alkaline solution to form alkali activated binders. Attention was focused on the influence of the clay’s calcination treatment (450–500–600 °C) on the geopolymers’ microstructure of samples, remaining in the lower limit indicated by the literature for kaolinite or illite calcination. The mixtures of clay and alkali activators (NaOH 8M and Na-silicate) were cured at room temperature for 28 days. The influence of solid to liquid ratio in the mix formulation was also tested in terms of chemical stability measuring the pH and the ionic conductivity of the eluate after 24-h immer...

Research paper thumbnail of Effect of the Introduction of Reactive Fillers and Metakaolin in Waste Clay-Based Materials for Geopolymerization Processes

Molecules, 2021

In this study, the role of two reactive fillers, specifically a sand from a clay washing process ... more In this study, the role of two reactive fillers, specifically a sand from a clay washing process as an alternative to waste glass powder and a commercial metakaolin (MK), into the geopolymerization process of waste clay-based materials was assessed. Three kinds of clayey wastes from mining operations—halloysitic, kaolinitic and smectitic clays—were tested as potential precursor of geopolymeric materials in view of a potential valorisation of these by-products. A mix-design based on the addition of low percentages (20%) of these fillers or MK to improve the mechanical and chemico-physical properties of geopolymeric formulations was evaluated. All the clays were thermally treated at a temperature of 650 °C, while the geopolymeric pastes were cured at room temperature. In particular, the chemical stability in water (pH and ionic conductivity of leachate water, weight loss), the variations in the microstructure (XRD, SEM), and in the mechanical performance (compressive strength) were an...

Research paper thumbnail of Efficient Addition of Waste Glass in MK-Based Geopolymers: Microstructure, Antibacterial and Cytotoxicity Investigation

Polymers, 2021

Reuse of waste glass can significantly decrease the quantity of waste to be treated or disposed o... more Reuse of waste glass can significantly decrease the quantity of waste to be treated or disposed of in landfills, allowing to both diminish the ecological damage and to reduce the costs of transportation for removal. Geopolymer mixes with diverse percentages (20, 50 and 60 wt%) and with different grain size ranges (37 μm < diam < 53 μm; 75 μm < diam < 105 μm) of waste glass and the residual part of pure metakaolin were prepared by addition of NaOH and sodium silicate as alkaline activator solutions. The effect of waste glass on the mechanical and microstructure of new geopolymers has been explored in this study. Fourier transform infrared spectroscopy (FTIR) evidenced the reactivity of waste glass in terms of Si–O and Si–O–Al bonds, more evident for the finer waste glass powder. The consolidation of the materials has been established by reduced weight loss in water and decreased pH and ionic conductivity of the eluate after 7, 14 and 28 days of curing at room temperature....

Research paper thumbnail of Rheology of geopolymer by DOE approach

Construction and Building Materials, 2012

h i g h l i g h t s " The rheological behaviour of geopolymer suspensions was studied by DOE. " T... more h i g h l i g h t s " The rheological behaviour of geopolymer suspensions was studied by DOE. " The study uses a combination of rheology and a statistical methodology. " Rheological measures permit to study in a very early stage the geopolymerisation. " The variable temperature acts differently from what is known in literature. " Temperature increases the viscosity due to the reaction of geopolymerisation.