Leonardo Aota - Academia.edu (original) (raw)
Papers by Leonardo Aota
Materials characterization, May 1, 2024
Journal of materials science, Feb 24, 2024
Materials Research
Aerospace and automotive industries utilize advanced high strength steels due to their exceptiona... more Aerospace and automotive industries utilize advanced high strength steels due to their exceptional mechanical strength and ductility. Laser beam welding has shown potential in reducing the melted zone, heat affected zone, and process time for these steels. This study focused on dissimilar welding between DP 780 and 300M steel sheets, commonly used in the automotive and aerospace industries, respectively. The aim was to expand the range of possibilities and innovations by enabling the use of these steels in both applications. The study investigated the optimal process parameters, microstructure, and mechanical properties for the laser welding process. It also examined the influence of intercritical quenching and tempering on the microstructure and mechanical properties of the laser welded steels. The materials underwent dilution and different phase transformations due to the welding process and heat treatments, as revealed by microstructural characterization. The weld showed a notable increase in hardness, however without compromising toughness. The fractures during tensile testing occurred in the DP 780 steel, far from the MZ and HAZ. Heat treatments increased ultimate tensile strength, but lowered ductility. Welding affected the fatigue life, especially in the intercritically quenched joint, which showed a quasi-cleavage crack growth mechanism and a decrease in fracture toughness.
arXiv (Cornell University), May 21, 2024
As hydrogen is touted as a key player in the decarbonization of modern society, it is critical to... more As hydrogen is touted as a key player in the decarbonization of modern society, it is critical to enable quantitative H analysis at high spatial resolution -if possible at the atomic scale. Indeed, H has a known deleterious impact on the mechanical properties (strength, ductility, toughness) of most materials that can hinder their use as part of the infrastructure of a hydrogen-based economy. Enabling H mapping, including local hydrogen concentration analyses at specific microstructural features, is essential for understanding the multiple ways that H affect the properties of materials, including for instance embrittlement mechanisms and their synergies, but also spatial mapping and quantification of hydrogen isotopes is essential to accurately predict tritium inventory of future fusion power plants, ensuring their safe and efficient operation for example. Atom probe tomography (APT) has the intrinsic capabilities for detecting hydrogen (H), and deuterium (D), and in principle the capacity for performing quantitative mapping of H within a material's microstructure. Yet the accuracy and precision of H analysis by APT remain affected by the influence of residual hydrogen from the ultra-high vacuum chamber that can obscure the signal of H from within the material, along with a complex field evaporation behavior. The present article reports the essence of discussions at a focused workshop held at the Max-Planck Institute for Sustainable Materials in April 2024. The workshop was organized to pave the way to establishing best practices in reporting APT data for the analysis of H. We first summarize the key aspects of the intricacies of H analysis by APT and propose a path for better reporting of the relevant data to support interpretation of APT-based H analysis in materials.
Materials Characterization, 2023
arXiv (Cornell University), Feb 6, 2023
Pd-based electro-catalysts are a key component to improve the methanol oxidation reaction (MOR) k... more Pd-based electro-catalysts are a key component to improve the methanol oxidation reaction (MOR) kinetics from alcohol fuel cells. However, the performance of such catalysts is degraded over time. To understand the microstructural/atomic scale chemical changes responsible for such effect, scanning (transmission) electron microscopies and atom probe tomography (APT) were performed after accelerated degradation tests (ADT). No morphological changes are observed after 1000 MOR cycles. Contrastingly, (1) Pd and B are leached from PdAu nanoparticles and (2) Au-rich regions are formed at the surface of the catalyst. These insights highlight the importance of understanding the chemical modification undergoing upon MOR to design superior catalysts.
Advanced Energy and Sustainability Research
Layered LiMO2 (M = Ni, Co, Mn, and Al mixture) cathode materials used for Li‐ion batteries are re... more Layered LiMO2 (M = Ni, Co, Mn, and Al mixture) cathode materials used for Li‐ion batteries are reputed to be highly reactive through their surface, where the chemistry changes rapidly when exposed to ambient air. However, conventional electron/spectroscopy‐based techniques or thermogravimetric analysis fails to capture the underlying atom‐scale chemistry of vulnerable Li species. To study the evolution of the surface composition at the atomic scale, cryogenic atom probe tomography is used herein and the surface species formed during exposure of a LiNi0.8Mn0.1Co0.1O2 (NMC811) cathode material to air are probed. The compositional analysis evidences the formation of Li2CO3. Site‐specific examination from a cracked region of an NMC811 particle also reveals the predominant presence of Li2CO3. These insights will help to design improved protocols for cathode synthesis and cell assembly, as well as critical knowledge for cathode degradation.
arXiv (Cornell University), Feb 6, 2023
![Research paper thumbnail of Atomic scale evolution of the surface chemistry in Li[Ni,Mn,Co]O2 cathode for Li-ion batteries stored in air](https://attachments.academia-assets.com/94769989/thumbnails/1.jpg)
](Cornell University - arXiv, Jul 25, 2022
Layered LiMO2 (M = Ni, Co, Mn, and Al mixture) cathode materials used for Li-ion batteries are re... more Layered LiMO2 (M = Ni, Co, Mn, and Al mixture) cathode materials used for Li-ion batteries are reputed to be highly reactive through their surface, where the chemistry changes rapidly when exposed to ambient air. However, conventional electron/spectroscopy-based techniques or thermogravimetric analysis fails to capture the underlying atom-scale chemistry of vulnerable Li species. To study the evolution of the surface composition at the atomic scale, here we use atom probe tomography and probed the surface species formed during exposure of a LiNi0.8Mn0.1Co0.1O2 (NMC811) cathode material to air. The compositional analysis evidences the formation of Li2CO3. Site specific examination from a cracked region of an NMC811 particle also suggests the predominant presence of Li2CO3. These insights will help to design improved protocols for cathode synthesis and cell assembly, as well as critical knowledge for cathode degradation
Materials Characterization, 2021
Materials Science and Engineering: A, 2022
Journal of Materials Science
Alloys processed by laser powder-bed fusion show distinct microstructures composed of dislocation... more Alloys processed by laser powder-bed fusion show distinct microstructures composed of dislocation cells, dispersed nanoparticles, and columnar grains. Upon post-build annealing, such alloys show sluggish recrystallization kinetics compared to the conventionally processed counterpart. To understand this behavior, AISI 316L stainless steel samples were constructed using the island scan strategy. Rhodonite-like (MnSiO3) nanoparticles and dislocation cells are found within weakly-textured grains in the as-built condition. Upon isothermal annealing at 1150 °C (up to 2880 min), the nucleation of recrystallization occurs along the center of the melt pool, where nuclei sites, high stored elastic energy, and local large misorientation are found in the as-built condition. The low value of the Avrami coefficient (n = 1.16) can be explained based on the non-random distribution of nucleation sites. The local interaction of the recrystallization front with nanoparticles speeds up their coarsening...
A metalografia desempenha importante papel na Engenharia de Materiais, possibilitando a quantific... more A metalografia desempenha importante papel na Engenharia de Materiais, possibilitando a quantificacao de parâmetros microestruturais que sao relacionados com as propriedades dos materiais. Este trabalho teve como objetivo desenvolver e testar novos ataques metalograficos para revelar a microestrutura de ligas Fe-Ni-C utilizadas em estudos de transformacao martensitica. Verificou-se que cada um dos diferentes ataques se mostrou seletivo para revelar diferentes fases e detalhes microestruturais com variado grau de eficacia.
Materials
The design of advanced alloys specifically tailored to additive manufacturing processes is a rese... more The design of advanced alloys specifically tailored to additive manufacturing processes is a research field that is attracting ever-increasing attention. Laser powder-bed fusion (LPBF) commonly uses pre-alloyed, fine powders (diameter usually 15–45 µm) to produce fully dense metallic parts. The availability of such fine, pre-alloyed powders reduces the iteration speed of alloy development for LPBF and renders it quite costly. Here, we overcome these drawbacks by performing in-situ alloying in LPBF starting with pure elemental powder mixtures avoiding the use of costly pre-alloyed powders. Pure iron, chromium, and nickel powder mixtures were used to perform in-situ alloying to manufacture 304 L stainless steel cube-shaped samples. Process parameters including scanning speed, laser power, beam diameter, and layer thickness were varied aiming at obtaining a chemically homogeneous alloy. The scientific questions focused on in this work are: which process parameters are required for prod...
Materials
The design of advanced alloys specifically tailored to additive manufacturing processes is a rese... more The design of advanced alloys specifically tailored to additive manufacturing processes is a research field that is attracting ever-increasing attention. Laser powder-bed fusion (LPBF) commonly uses pre-alloyed, fine powders (diameter usually 15–45 µm) to produce fully dense metallic parts. The availability of such fine, pre-alloyed powders reduces the iteration speed of alloy development for LPBF and renders it quite costly. Here, we overcome these drawbacks by performing in-situ alloying in LPBF starting with pure elemental powder mixtures avoiding the use of costly pre-alloyed powders. Pure iron, chromium, and nickel powder mixtures were used to perform in-situ alloying to manufacture 304 L stainless steel cube-shaped samples. Process parameters including scanning speed, laser power, beam diameter, and layer thickness were varied aiming at obtaining a chemically homogeneous alloy. The scientific questions focused on in this work are: which process parameters are required for prod...
Materials characterization, May 1, 2024
Journal of materials science, Feb 24, 2024
Materials Research
Aerospace and automotive industries utilize advanced high strength steels due to their exceptiona... more Aerospace and automotive industries utilize advanced high strength steels due to their exceptional mechanical strength and ductility. Laser beam welding has shown potential in reducing the melted zone, heat affected zone, and process time for these steels. This study focused on dissimilar welding between DP 780 and 300M steel sheets, commonly used in the automotive and aerospace industries, respectively. The aim was to expand the range of possibilities and innovations by enabling the use of these steels in both applications. The study investigated the optimal process parameters, microstructure, and mechanical properties for the laser welding process. It also examined the influence of intercritical quenching and tempering on the microstructure and mechanical properties of the laser welded steels. The materials underwent dilution and different phase transformations due to the welding process and heat treatments, as revealed by microstructural characterization. The weld showed a notable increase in hardness, however without compromising toughness. The fractures during tensile testing occurred in the DP 780 steel, far from the MZ and HAZ. Heat treatments increased ultimate tensile strength, but lowered ductility. Welding affected the fatigue life, especially in the intercritically quenched joint, which showed a quasi-cleavage crack growth mechanism and a decrease in fracture toughness.
arXiv (Cornell University), May 21, 2024
As hydrogen is touted as a key player in the decarbonization of modern society, it is critical to... more As hydrogen is touted as a key player in the decarbonization of modern society, it is critical to enable quantitative H analysis at high spatial resolution -if possible at the atomic scale. Indeed, H has a known deleterious impact on the mechanical properties (strength, ductility, toughness) of most materials that can hinder their use as part of the infrastructure of a hydrogen-based economy. Enabling H mapping, including local hydrogen concentration analyses at specific microstructural features, is essential for understanding the multiple ways that H affect the properties of materials, including for instance embrittlement mechanisms and their synergies, but also spatial mapping and quantification of hydrogen isotopes is essential to accurately predict tritium inventory of future fusion power plants, ensuring their safe and efficient operation for example. Atom probe tomography (APT) has the intrinsic capabilities for detecting hydrogen (H), and deuterium (D), and in principle the capacity for performing quantitative mapping of H within a material's microstructure. Yet the accuracy and precision of H analysis by APT remain affected by the influence of residual hydrogen from the ultra-high vacuum chamber that can obscure the signal of H from within the material, along with a complex field evaporation behavior. The present article reports the essence of discussions at a focused workshop held at the Max-Planck Institute for Sustainable Materials in April 2024. The workshop was organized to pave the way to establishing best practices in reporting APT data for the analysis of H. We first summarize the key aspects of the intricacies of H analysis by APT and propose a path for better reporting of the relevant data to support interpretation of APT-based H analysis in materials.
Materials Characterization, 2023
arXiv (Cornell University), Feb 6, 2023
Pd-based electro-catalysts are a key component to improve the methanol oxidation reaction (MOR) k... more Pd-based electro-catalysts are a key component to improve the methanol oxidation reaction (MOR) kinetics from alcohol fuel cells. However, the performance of such catalysts is degraded over time. To understand the microstructural/atomic scale chemical changes responsible for such effect, scanning (transmission) electron microscopies and atom probe tomography (APT) were performed after accelerated degradation tests (ADT). No morphological changes are observed after 1000 MOR cycles. Contrastingly, (1) Pd and B are leached from PdAu nanoparticles and (2) Au-rich regions are formed at the surface of the catalyst. These insights highlight the importance of understanding the chemical modification undergoing upon MOR to design superior catalysts.
Advanced Energy and Sustainability Research
Layered LiMO2 (M = Ni, Co, Mn, and Al mixture) cathode materials used for Li‐ion batteries are re... more Layered LiMO2 (M = Ni, Co, Mn, and Al mixture) cathode materials used for Li‐ion batteries are reputed to be highly reactive through their surface, where the chemistry changes rapidly when exposed to ambient air. However, conventional electron/spectroscopy‐based techniques or thermogravimetric analysis fails to capture the underlying atom‐scale chemistry of vulnerable Li species. To study the evolution of the surface composition at the atomic scale, cryogenic atom probe tomography is used herein and the surface species formed during exposure of a LiNi0.8Mn0.1Co0.1O2 (NMC811) cathode material to air are probed. The compositional analysis evidences the formation of Li2CO3. Site‐specific examination from a cracked region of an NMC811 particle also reveals the predominant presence of Li2CO3. These insights will help to design improved protocols for cathode synthesis and cell assembly, as well as critical knowledge for cathode degradation.
arXiv (Cornell University), Feb 6, 2023
Cornell University - arXiv, Jul 25, 2022
Layered LiMO2 (M = Ni, Co, Mn, and Al mixture) cathode materials used for Li-ion batteries are re... more Layered LiMO2 (M = Ni, Co, Mn, and Al mixture) cathode materials used for Li-ion batteries are reputed to be highly reactive through their surface, where the chemistry changes rapidly when exposed to ambient air. However, conventional electron/spectroscopy-based techniques or thermogravimetric analysis fails to capture the underlying atom-scale chemistry of vulnerable Li species. To study the evolution of the surface composition at the atomic scale, here we use atom probe tomography and probed the surface species formed during exposure of a LiNi0.8Mn0.1Co0.1O2 (NMC811) cathode material to air. The compositional analysis evidences the formation of Li2CO3. Site specific examination from a cracked region of an NMC811 particle also suggests the predominant presence of Li2CO3. These insights will help to design improved protocols for cathode synthesis and cell assembly, as well as critical knowledge for cathode degradation
Materials Characterization, 2021
Materials Science and Engineering: A, 2022
Journal of Materials Science
Alloys processed by laser powder-bed fusion show distinct microstructures composed of dislocation... more Alloys processed by laser powder-bed fusion show distinct microstructures composed of dislocation cells, dispersed nanoparticles, and columnar grains. Upon post-build annealing, such alloys show sluggish recrystallization kinetics compared to the conventionally processed counterpart. To understand this behavior, AISI 316L stainless steel samples were constructed using the island scan strategy. Rhodonite-like (MnSiO3) nanoparticles and dislocation cells are found within weakly-textured grains in the as-built condition. Upon isothermal annealing at 1150 °C (up to 2880 min), the nucleation of recrystallization occurs along the center of the melt pool, where nuclei sites, high stored elastic energy, and local large misorientation are found in the as-built condition. The low value of the Avrami coefficient (n = 1.16) can be explained based on the non-random distribution of nucleation sites. The local interaction of the recrystallization front with nanoparticles speeds up their coarsening...
A metalografia desempenha importante papel na Engenharia de Materiais, possibilitando a quantific... more A metalografia desempenha importante papel na Engenharia de Materiais, possibilitando a quantificacao de parâmetros microestruturais que sao relacionados com as propriedades dos materiais. Este trabalho teve como objetivo desenvolver e testar novos ataques metalograficos para revelar a microestrutura de ligas Fe-Ni-C utilizadas em estudos de transformacao martensitica. Verificou-se que cada um dos diferentes ataques se mostrou seletivo para revelar diferentes fases e detalhes microestruturais com variado grau de eficacia.
Materials
The design of advanced alloys specifically tailored to additive manufacturing processes is a rese... more The design of advanced alloys specifically tailored to additive manufacturing processes is a research field that is attracting ever-increasing attention. Laser powder-bed fusion (LPBF) commonly uses pre-alloyed, fine powders (diameter usually 15–45 µm) to produce fully dense metallic parts. The availability of such fine, pre-alloyed powders reduces the iteration speed of alloy development for LPBF and renders it quite costly. Here, we overcome these drawbacks by performing in-situ alloying in LPBF starting with pure elemental powder mixtures avoiding the use of costly pre-alloyed powders. Pure iron, chromium, and nickel powder mixtures were used to perform in-situ alloying to manufacture 304 L stainless steel cube-shaped samples. Process parameters including scanning speed, laser power, beam diameter, and layer thickness were varied aiming at obtaining a chemically homogeneous alloy. The scientific questions focused on in this work are: which process parameters are required for prod...
Materials
The design of advanced alloys specifically tailored to additive manufacturing processes is a rese... more The design of advanced alloys specifically tailored to additive manufacturing processes is a research field that is attracting ever-increasing attention. Laser powder-bed fusion (LPBF) commonly uses pre-alloyed, fine powders (diameter usually 15–45 µm) to produce fully dense metallic parts. The availability of such fine, pre-alloyed powders reduces the iteration speed of alloy development for LPBF and renders it quite costly. Here, we overcome these drawbacks by performing in-situ alloying in LPBF starting with pure elemental powder mixtures avoiding the use of costly pre-alloyed powders. Pure iron, chromium, and nickel powder mixtures were used to perform in-situ alloying to manufacture 304 L stainless steel cube-shaped samples. Process parameters including scanning speed, laser power, beam diameter, and layer thickness were varied aiming at obtaining a chemically homogeneous alloy. The scientific questions focused on in this work are: which process parameters are required for prod...