Mark Kauf - Academia.edu (original) (raw)

Papers by Mark Kauf

Research paper thumbnail of Additively-Manufactured All-Dielectric Microwave Polarization Converters Using Ceramic Stereolithography

IEEE Open Journal of Antennas and Propagation

We report a class of all-dielectric, additively-manufactured polarization converters with tailore... more We report a class of all-dielectric, additively-manufactured polarization converters with tailored temporal frequency responses within the Ku and Ka microwave bands (15-40 GHz). These multi-layer devices consist of cascaded, subwavelength, high-contrast gratings with different fill fractions and orientations, providing control over the effective anisotropic properties of each layer. In design, the subwavelength gratings are modeled as homogeneous anisotropic layers. This allows the overall metastructure to be treated as a stratified dielectric medium. Therefore, it can be analyzed and optimized using plane-wave transfer matrix techniques that fully account for multiple reflections between layers. Using this cascaded grating geometry, a variety of high-efficiency microwave polarization converters can be realized with broadband, multiband, or multifunctional behavior. The transmissive metastructures do not require anti-reflection layers since impedance matching is incorporated into their design. Three example devices based on alumina/air gratings have been monolithically fabricated using ceramic stereolithography: a broadband reflective half-wave plate, a broadband isotropic polarization rotator, and a dual-band linearto-circular polarization converter.

Research paper thumbnail of Vat polymerization-printed partially stabilized zirconia: Mechanical properties, reliability and structural defects

Additive Manufacturing, 2020

Additive manufacturing (AM) of ceramics, particularly of zirconia, is becoming of increasing inte... more Additive manufacturing (AM) of ceramics, particularly of zirconia, is becoming of increasing interest due to the substantial freedom available in the design and fabrication process. However, due to the novelty of the field and the challenges associated with printing dense bulk ceramics suitable for structural applications, thorough investigations that explore the effects of printing on the mechanical performance are limited. Previous work has identified anisotropy in the mechanical properties and attributed it to the layer-by-layer deposition. However, substantiated fractographic evidence detailing the origins and effects of layer lines on the probability of failure are limited. This study investigates the mechanical properties of a dense (> 99 %TD), partially stabilized zirconia fabricated by a digital light projection printing method following ASTM standards. Hardness and strength evaluations were conducted, followed by a Weibull analysis and fractography. The investigation entailed five unique build directions and a conventionally manufactured reference material that was used as a control. Although the strengths were comparable to the reference material for some orientations, fracture frequently initiated at layer lines and related defects in all orientations. The findings indicate that if the layer lines can be prevented or engineered, the strength of vat printed ceramics can be improved substantially.

Research paper thumbnail of Additively-Manufactured All-Dielectric Microwave Polarization Converters Using Ceramic Stereolithography

IEEE Open Journal of Antennas and Propagation, 2023

We report a class of all-dielectric, additively-manufactured polarization converters with tailore... more We report a class of all-dielectric, additively-manufactured polarization converters with tailored temporal frequency responses within the Ku and Ka microwave bands (15-40 GHz). These multi-layer devices consist of cascaded, subwavelength, high-contrast gratings with different fill fractions and orientations, providing control over the effective anisotropic properties of each layer. In design, the subwavelength gratings are modeled as homogeneous anisotropic layers. This allows the overall metastructure to be treated as a stratified dielectric medium. Therefore, it can be analyzed and optimized using plane-wave transfer matrix techniques that fully account for multiple reflections between layers. Using this cascaded grating geometry, a variety of high-efficiency microwave polarization converters can be realized with broadband, multiband, or multifunctional behavior. The transmissive metastructures do not require anti-reflection layers since impedance matching is incorporated into their design. Three example devices based on alumina/air gratings have been monolithically fabricated using ceramic stereolithography: a broadband reflective half-wave plate, a broadband isotropic polarization rotator, and a dual-band linearto-circular polarization converter.

Research paper thumbnail of Additively-Manufactured All-Dielectric Microwave Polarization Converters Using Ceramic Stereolithography

IEEE Open Journal of Antennas and Propagation

We report a class of all-dielectric, additively-manufactured polarization converters with tailore... more We report a class of all-dielectric, additively-manufactured polarization converters with tailored temporal frequency responses within the Ku and Ka microwave bands (15-40 GHz). These multi-layer devices consist of cascaded, subwavelength, high-contrast gratings with different fill fractions and orientations, providing control over the effective anisotropic properties of each layer. In design, the subwavelength gratings are modeled as homogeneous anisotropic layers. This allows the overall metastructure to be treated as a stratified dielectric medium. Therefore, it can be analyzed and optimized using plane-wave transfer matrix techniques that fully account for multiple reflections between layers. Using this cascaded grating geometry, a variety of high-efficiency microwave polarization converters can be realized with broadband, multiband, or multifunctional behavior. The transmissive metastructures do not require anti-reflection layers since impedance matching is incorporated into their design. Three example devices based on alumina/air gratings have been monolithically fabricated using ceramic stereolithography: a broadband reflective half-wave plate, a broadband isotropic polarization rotator, and a dual-band linearto-circular polarization converter.

Research paper thumbnail of Vat polymerization-printed partially stabilized zirconia: Mechanical properties, reliability and structural defects

Additive Manufacturing, 2020

Additive manufacturing (AM) of ceramics, particularly of zirconia, is becoming of increasing inte... more Additive manufacturing (AM) of ceramics, particularly of zirconia, is becoming of increasing interest due to the substantial freedom available in the design and fabrication process. However, due to the novelty of the field and the challenges associated with printing dense bulk ceramics suitable for structural applications, thorough investigations that explore the effects of printing on the mechanical performance are limited. Previous work has identified anisotropy in the mechanical properties and attributed it to the layer-by-layer deposition. However, substantiated fractographic evidence detailing the origins and effects of layer lines on the probability of failure are limited. This study investigates the mechanical properties of a dense (> 99 %TD), partially stabilized zirconia fabricated by a digital light projection printing method following ASTM standards. Hardness and strength evaluations were conducted, followed by a Weibull analysis and fractography. The investigation entailed five unique build directions and a conventionally manufactured reference material that was used as a control. Although the strengths were comparable to the reference material for some orientations, fracture frequently initiated at layer lines and related defects in all orientations. The findings indicate that if the layer lines can be prevented or engineered, the strength of vat printed ceramics can be improved substantially.

Research paper thumbnail of Additively-Manufactured All-Dielectric Microwave Polarization Converters Using Ceramic Stereolithography

IEEE Open Journal of Antennas and Propagation, 2023

We report a class of all-dielectric, additively-manufactured polarization converters with tailore... more We report a class of all-dielectric, additively-manufactured polarization converters with tailored temporal frequency responses within the Ku and Ka microwave bands (15-40 GHz). These multi-layer devices consist of cascaded, subwavelength, high-contrast gratings with different fill fractions and orientations, providing control over the effective anisotropic properties of each layer. In design, the subwavelength gratings are modeled as homogeneous anisotropic layers. This allows the overall metastructure to be treated as a stratified dielectric medium. Therefore, it can be analyzed and optimized using plane-wave transfer matrix techniques that fully account for multiple reflections between layers. Using this cascaded grating geometry, a variety of high-efficiency microwave polarization converters can be realized with broadband, multiband, or multifunctional behavior. The transmissive metastructures do not require anti-reflection layers since impedance matching is incorporated into their design. Three example devices based on alumina/air gratings have been monolithically fabricated using ceramic stereolithography: a broadband reflective half-wave plate, a broadband isotropic polarization rotator, and a dual-band linearto-circular polarization converter.