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Papers by Olatunji Oladimeji Ojo
Materials Letters, Feb 1, 2021
Friction spot extrusion welding-brazing of pure copper to 5083 aluminum alloy sheet using pure Zn... more Friction spot extrusion welding-brazing of pure copper to 5083 aluminum alloy sheet using pure Zn as interlayer has been elucidated. The effect of shoulder geometry on the microstructural characterizations and mechanical behavior of the joints was explored. Results indicated that changing the geometry of the shoulder from cylindrical to triangular not only enlarged the brazed zone from 14.98 lm to 19.65 lm, but also the tensile/shear strength had a rising trend and improved from 3268 N to 4398 N, which can be attributed to the larger brazed zone and complete filling of the pre-threaded hole in the joint produced by the triangular shoulder.
Journal of materials research and technology, May 1, 2023
Surface & Coatings Technology, Oct 1, 2022
Vacuum, May 1, 2021
Abstract The friction spot extrusion welding-brazing (FSEW-B) process was employed to join AA5083... more Abstract The friction spot extrusion welding-brazing (FSEW-B) process was employed to join AA5083-H112 aluminum alloy and pure Cu via the use of a Zn interlayer to improve the mechanical properties of the dissimilar joint. The attained data indicated that not only FSEW-B led to the elimination of the keyhole, which is an intrinsic flaw of the Friction Stir Spot Welding (FSSW) process, but also the results showed that adding Zn interlayer was propitious to make less brittle intermetallic compounds (IMCs) like Al4Cu9 at the Cu/Al interface. More importantly, tensile shear results demonstrated an improvement in the strength and ductility of the FSEW-B weld sample (reached 156.2 MPa), which is attributable to the lack of keyhole defect and brittle IMCs in the joint.
Materials Letters, Aug 1, 2021
Archives of Civil and Mechanical Engineering, Feb 7, 2022
Archives of Civil and Mechanical Engineering, Jul 4, 2020
Friction spot extrusion welding process is successfully performed on dissimilar aluminum alloys o... more Friction spot extrusion welding process is successfully performed on dissimilar aluminum alloys of AA2024-T3 and AA6061-T6 under the influence of shoulder features. The joints were analysed by microstructural features and mechanical properties using conventional and advanced tools of visual inspection, optical microscopy, scanning electron microscopy, transmission electron microscopy, electron back scattered diffractions, tensile testing and hardness testing. The results revealed that the joining was obtained by combination of mechanical locking from extruded material of top surface to predrilled bottom surface and diffusion in solid state. The stir zone and plastically deformed metal flow zone were influenced by scroll shoulder and smooth shoulder features. The tensile specimen of scroll shoulder was resulted to higher fracture load of 6381 N whereas the same was 4916 N in case of smooth shoulder. The interface of between plastically deformed metal flow zone and base material of AA6061-T6 can be considered as critical/weakest zone in case of friction spot extrusion. The variations of hardness were observed in stir zone, plastically deformed metal flow zone and thermo-mechanically affected zone in case of friction spot extrusion welding process.
Journal of Manufacturing Processes, May 1, 2023
Journal of Manufacturing Processes
Materials Science and Technology
Journal of Materials Research and Technology
Research on Engineering Structures and Materials, 2021
To cite this article Ojo OO. Macro-/micro-mechanical interlocking modification on the performance... more To cite this article Ojo OO. Macro-/micro-mechanical interlocking modification on the performance of hybrid friction stir spot welded aluminum/acrylonitrile butadiene styrene joints.
A hydraulic press machine comprising of the frame, cylinder, hand pump, and pressure gauge was de... more A hydraulic press machine comprising of the frame, cylinder, hand pump, and pressure gauge was designed, fabricated, and evaluated. The machine is manually operated and the frame was modeled using the Solidwork application software 2018 version. The maximum stress, maximum displacement, maximum strain, and factor of safety of the machine are 97.09 MPa, 0.337696 mm, 0.000361326, and 2.32 respectively. The performance of the developed machine was successfully carried out by using it to mould clay of different sieve sizes (0.6-4.75 mm) into crucible form with an applied maximum pressure of 100 bar. The results showed that the smaller the size of the sieve, the lower the pressure required for compaction, as a result, the hydraulic press designed is effective for clay compaction and the design is safe. The machine which was fabricated with local materials will enhance the production of suitable crucibles, thereby, reducing the over-reliance on the foreign crucible by small and medium sca...
Results in Physics, 2021
Abstract The performance of the modified friction stir clinched and friction stir spot welded joi... more Abstract The performance of the modified friction stir clinched and friction stir spot welded joints of AA5754-O and AA2024-T3 Al alloy was improved by investigating the impact of material flow influencing parameters such as material positioning and tool rotational speed on the microstructure, mechanical and fracture behaviors of the joints. The results reveal that the positioning of a harder material (AA2024-T3) as the upper plate induces higher peak temperatures in the friction stir clinched (500 °C) and friction stir spot welded (475 °C) joints. This positioning favors inter-material mingling, grain coarsening with inherent higher dislocation density and tangles, and improved tensile failure loads in the AA2024-T3/AA5754-O joint than the AA5754-O/AA2024-T3 joint. The formation of partial weld-center defect declines in the AA2024-T3/AA5754-O at low tool rotational speed due to the better local heat build-up and geometric-differential flow effect in comparison with the AA5754-O/AA2024-T3 counterparts. The positioning of harder Al alloy on the top of a soft Al alloy is thus recommended for the improvement of modified friction stir clinched joints.
Materials Testing, 2018
This paper aims to determine the role of in-nugget/residual Alclad in the friction stir spot weld... more This paper aims to determine the role of in-nugget/residual Alclad in the friction stir spot welds of 1.6 mm thick Alclad AA2219 aluminum alloy via an assessment of microstructure, mechanical properties and fracture modes of welds. Alclad redistribution/dispersion within the stir zone of the alloy is varied by using different tool profiles (pinless and conical pin tools) and welding parameter combinations. The results reveal that a pinless tool facilitates the retention of Alclad within the weld's effective joint line/width while no substantial residual Alclad is observed in the effective bonded width of a conical pin weld. The increase in tool depth improves the weld strength of a pinless weld. The fracture morphology of a pinless weld is influenced by the in-nugget Alclad content. Interfacial fracture with midpoint defect, interfacial fracture and nugget pull-out are the fracture modes of pinless welds while a conical pin weld fails by circumferential nugget shear failure. A d...
Results in physics, Dec 1, 2020
Abstract In this work, 2219 aluminum alloy and PP-C30S sheets are welded using Threaded-hole Fric... more Abstract In this work, 2219 aluminum alloy and PP-C30S sheets are welded using Threaded-hole Friction Stir Spot Welding (THFSSW) and Probeless Friction Stir Spot Welding (PFSSW). The results revealed that the reaction layers were produced between the aluminum and polymer, irrespective of the process type. However, a larger reaction layer was formed in the THFSSW joint (37µm) as compared to that of the PFSSW joint (24µm), and this consequently in conjunction with the induced mechanical interlocking resulted in the increment of the weld strength from 290 N to 436 N. This implies that various frictional heat and adhesion force was generated during processes.
Materials Letters, Feb 1, 2021
Friction spot extrusion welding-brazing of pure copper to 5083 aluminum alloy sheet using pure Zn... more Friction spot extrusion welding-brazing of pure copper to 5083 aluminum alloy sheet using pure Zn as interlayer has been elucidated. The effect of shoulder geometry on the microstructural characterizations and mechanical behavior of the joints was explored. Results indicated that changing the geometry of the shoulder from cylindrical to triangular not only enlarged the brazed zone from 14.98 lm to 19.65 lm, but also the tensile/shear strength had a rising trend and improved from 3268 N to 4398 N, which can be attributed to the larger brazed zone and complete filling of the pre-threaded hole in the joint produced by the triangular shoulder.
Journal of materials research and technology, May 1, 2023
Surface & Coatings Technology, Oct 1, 2022
Vacuum, May 1, 2021
Abstract The friction spot extrusion welding-brazing (FSEW-B) process was employed to join AA5083... more Abstract The friction spot extrusion welding-brazing (FSEW-B) process was employed to join AA5083-H112 aluminum alloy and pure Cu via the use of a Zn interlayer to improve the mechanical properties of the dissimilar joint. The attained data indicated that not only FSEW-B led to the elimination of the keyhole, which is an intrinsic flaw of the Friction Stir Spot Welding (FSSW) process, but also the results showed that adding Zn interlayer was propitious to make less brittle intermetallic compounds (IMCs) like Al4Cu9 at the Cu/Al interface. More importantly, tensile shear results demonstrated an improvement in the strength and ductility of the FSEW-B weld sample (reached 156.2 MPa), which is attributable to the lack of keyhole defect and brittle IMCs in the joint.
Materials Letters, Aug 1, 2021
Archives of Civil and Mechanical Engineering, Feb 7, 2022
Archives of Civil and Mechanical Engineering, Jul 4, 2020
Friction spot extrusion welding process is successfully performed on dissimilar aluminum alloys o... more Friction spot extrusion welding process is successfully performed on dissimilar aluminum alloys of AA2024-T3 and AA6061-T6 under the influence of shoulder features. The joints were analysed by microstructural features and mechanical properties using conventional and advanced tools of visual inspection, optical microscopy, scanning electron microscopy, transmission electron microscopy, electron back scattered diffractions, tensile testing and hardness testing. The results revealed that the joining was obtained by combination of mechanical locking from extruded material of top surface to predrilled bottom surface and diffusion in solid state. The stir zone and plastically deformed metal flow zone were influenced by scroll shoulder and smooth shoulder features. The tensile specimen of scroll shoulder was resulted to higher fracture load of 6381 N whereas the same was 4916 N in case of smooth shoulder. The interface of between plastically deformed metal flow zone and base material of AA6061-T6 can be considered as critical/weakest zone in case of friction spot extrusion. The variations of hardness were observed in stir zone, plastically deformed metal flow zone and thermo-mechanically affected zone in case of friction spot extrusion welding process.
Journal of Manufacturing Processes, May 1, 2023
Journal of Manufacturing Processes
Materials Science and Technology
Journal of Materials Research and Technology
Research on Engineering Structures and Materials, 2021
To cite this article Ojo OO. Macro-/micro-mechanical interlocking modification on the performance... more To cite this article Ojo OO. Macro-/micro-mechanical interlocking modification on the performance of hybrid friction stir spot welded aluminum/acrylonitrile butadiene styrene joints.
A hydraulic press machine comprising of the frame, cylinder, hand pump, and pressure gauge was de... more A hydraulic press machine comprising of the frame, cylinder, hand pump, and pressure gauge was designed, fabricated, and evaluated. The machine is manually operated and the frame was modeled using the Solidwork application software 2018 version. The maximum stress, maximum displacement, maximum strain, and factor of safety of the machine are 97.09 MPa, 0.337696 mm, 0.000361326, and 2.32 respectively. The performance of the developed machine was successfully carried out by using it to mould clay of different sieve sizes (0.6-4.75 mm) into crucible form with an applied maximum pressure of 100 bar. The results showed that the smaller the size of the sieve, the lower the pressure required for compaction, as a result, the hydraulic press designed is effective for clay compaction and the design is safe. The machine which was fabricated with local materials will enhance the production of suitable crucibles, thereby, reducing the over-reliance on the foreign crucible by small and medium sca...
Results in Physics, 2021
Abstract The performance of the modified friction stir clinched and friction stir spot welded joi... more Abstract The performance of the modified friction stir clinched and friction stir spot welded joints of AA5754-O and AA2024-T3 Al alloy was improved by investigating the impact of material flow influencing parameters such as material positioning and tool rotational speed on the microstructure, mechanical and fracture behaviors of the joints. The results reveal that the positioning of a harder material (AA2024-T3) as the upper plate induces higher peak temperatures in the friction stir clinched (500 °C) and friction stir spot welded (475 °C) joints. This positioning favors inter-material mingling, grain coarsening with inherent higher dislocation density and tangles, and improved tensile failure loads in the AA2024-T3/AA5754-O joint than the AA5754-O/AA2024-T3 joint. The formation of partial weld-center defect declines in the AA2024-T3/AA5754-O at low tool rotational speed due to the better local heat build-up and geometric-differential flow effect in comparison with the AA5754-O/AA2024-T3 counterparts. The positioning of harder Al alloy on the top of a soft Al alloy is thus recommended for the improvement of modified friction stir clinched joints.
Materials Testing, 2018
This paper aims to determine the role of in-nugget/residual Alclad in the friction stir spot weld... more This paper aims to determine the role of in-nugget/residual Alclad in the friction stir spot welds of 1.6 mm thick Alclad AA2219 aluminum alloy via an assessment of microstructure, mechanical properties and fracture modes of welds. Alclad redistribution/dispersion within the stir zone of the alloy is varied by using different tool profiles (pinless and conical pin tools) and welding parameter combinations. The results reveal that a pinless tool facilitates the retention of Alclad within the weld's effective joint line/width while no substantial residual Alclad is observed in the effective bonded width of a conical pin weld. The increase in tool depth improves the weld strength of a pinless weld. The fracture morphology of a pinless weld is influenced by the in-nugget Alclad content. Interfacial fracture with midpoint defect, interfacial fracture and nugget pull-out are the fracture modes of pinless welds while a conical pin weld fails by circumferential nugget shear failure. A d...
Results in physics, Dec 1, 2020
Abstract In this work, 2219 aluminum alloy and PP-C30S sheets are welded using Threaded-hole Fric... more Abstract In this work, 2219 aluminum alloy and PP-C30S sheets are welded using Threaded-hole Friction Stir Spot Welding (THFSSW) and Probeless Friction Stir Spot Welding (PFSSW). The results revealed that the reaction layers were produced between the aluminum and polymer, irrespective of the process type. However, a larger reaction layer was formed in the THFSSW joint (37µm) as compared to that of the PFSSW joint (24µm), and this consequently in conjunction with the induced mechanical interlocking resulted in the increment of the weld strength from 290 N to 436 N. This implies that various frictional heat and adhesion force was generated during processes.