Steve Suh - Academia.edu (original) (raw)

Papers by Steve Suh

Research paper thumbnail of On Controlling Milling Instability and Chatter at High Speed

Journal of Applied Nonlinear Dynamics, 2012

In this paper, we present two Partial Least Squares Regression (PLSR) models for compressive and ... more In this paper, we present two Partial Least Squares Regression (PLSR) models for compressive and flexural strength responses of a concrete composite material reinforced with pultrusion wastes. The main objective is to characterize this cost-effective waste management solution for glass fiber reinforced polymer (GFRP) pultrusion wastes and end-of-life products that will lead, thereby, to a more sustainable composite materials industry. The experiments took into account formulations with the incorporation of three different weight contents of GFRP waste materials into polyester based mortars, as sand aggregate and filler replacements, two waste particle size grades and the incorporation of silane adhesion promoter into the polyester resin matrix in order to improve binder aggregates interfaces. The regression models were achieved for these data and two latent variables were identified as suitable, with a 95% confidence level. This technological option, for improving the quality of GFRP filled polymer mortars, is viable thus opening a door to selective recycling of GFRP waste and its use in the production of concrete-polymer based products. However, further and complementary studies will be necessary to confirm the technical and economic viability of the process.

Research paper thumbnail of Nonlinear Time-Frequency Control of Permanent Magnet Synchronous Motors

Permanent magnet synchronous motors are essential components in a wide range of applications in w... more Permanent magnet synchronous motors are essential components in a wide range of applications in which their unique benefits are explored. However, in order for a permanent magnet synchronous motor to achieve satisfactory performance, particular control frameworks are essential. After all, permanent magnet synchronous motor is an AC machine, which is characterized by its complex structure and strongly coupled system states. Therefore, in order for it to achieve satisfactory dynamic performance, advanced control techniques are the only solution. This paper presents a precise speed control of permanent magnet synchronous motors using the nonlinear time-frequency control concept. The novel aspect of this nonlinear time-frequency control, which is an integration of discrete wavelet transformation and adaptive control, is its ability in analyzing the fundamental temporal and spectral qualities inherent of a permanent magnet synchronous motor and exerting control signals accordingly. Simul...

Research paper thumbnail of Impact of Tool Geometry and Tool Feed on Machining Stability

Journal of vibration testing and system dynamics, Dec 1, 2017

Research paper thumbnail of Ultrafast Laser-Induced Thermoelastic Responses in Semiconductors

Research paper thumbnail of Generalized Thermo-Elastodynamics for Polycrystalline Metallic Thin Films in Response to Ultrafast Laser Heating

Journal of Thermophysics and Heat Transfer, 2019

A generalized thermo-elastodynamic model applicable to investigating single- and polycrystalline ... more A generalized thermo-elastodynamic model applicable to investigating single- and polycrystalline metallic films for their coupled thermal-mechanical responses to ultrafast laser heating is presente...

Research paper thumbnail of Characterization and Detection of Crack-induced Rotary Instability

Journal of Vibration and Acoustics, Jul 1, 2001

System instability and chaotic response are the failure modes that could significantly impact the... more System instability and chaotic response are the failure modes that could significantly impact the reliability and operating safety of high-speed rotor-dynamical machines. Initiation and propagation of surface cracks in rotary shafts are common causes for such failure modes. To be able to detect the onset and progression of these faults will considerably extend the lifetime and improve the reliability of the mechanical system. A wavelet-based algorithm effective in identifying mechanical chaotic response has been applied to determine the nonlinear dynamical characteristics of a model-based, cracked rotor. This investigation confirms reported correlation of surface crack breathing with rotor chaotic motions. The effectiveness of the algorithm in detecting rotor-dynamic instability induced by mechanical faults as contrast to algorithms that are based on nonlinear dynamics is discussed. The results show not just the feasibility of the algorithm in mechanical fault diagnosis but also suggest its applicability to in-line, real-time condition monitoring at both the system and component levels.

Research paper thumbnail of Extenics: A Methodology for Solving Wicked Problems

Research paper thumbnail of Closure

Research paper thumbnail of Design Decoupling Methodology

Research paper thumbnail of Time-Frequency Analysis

During running, psychologic and physiologic changes are manifested in the perception of effort, m... more During running, psychologic and physiologic changes are manifested in the perception of effort, muscle properties and movement strategies. The latter two aspects are expressed as changes in electromyographic (EMG) activity. This paper tests the hypothesis that the EMG signals change in a systematic way during a run and that these changes are related to the effort level of the runner. Fifteen female recreational runners performed 1-h treadmill runs at a constant speed (95% of speed at ventilatory threshold). EMG signals were recorded from four muscles (tibialis anterior, gastrocnemius medialis, vastus lateralis, and semitendinosus). The wavelet transformed EMG data were used to discriminate between different effort phases of running using a support vector machine (SVM) approach. The effect of the penalty parameter, C, and cross validation folds, n, used were evaluated and found to have little influence on the outcome. Recognition rates of >80% were achieved for all C and n values across all muscles. Average recognition rates were: TA-89.2, GM-88.3%, VL-84.6% and ST-94.0%. These results suggest that selected lower extremity EMG signals using wavelet-based methods contained highly systematic differences that could be used by the SVM to discriminate between the low-and high-effort stages of prolonged running.

Research paper thumbnail of Fatigue life prediction of engaging spur gears using power density

Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, Jan 8, 2018

The high cycle fatigue performance of an input spur gear pair found in the gearbox of a 4LZ-2 com... more The high cycle fatigue performance of an input spur gear pair found in the gearbox of a 4LZ-2 combined harvester with a maximum walking power of 15 kW is investigated. A three-dimensional finite element model of the two engaging spur gears is developed to estimate the fatigue life of the pinion gear subject to bending induced crack initiation and propagation. The critical point of the pinion gear is obtained along with the associated bending stress-time history. The novel concept of power density is applied to the finite element result to correlate fatigue crack initiation and subsequent crack growth with the number of loading cycles undergone. After the location of crack initiation is identified, fatigue crack propagation is modelled using linear elastic fracture mechanics. The estimated fatigue life of the pinion gear is 886 h. A fatigue test rig is employed to physically demonstrate the feasibility of the power density concept for predicting gear fatigue life. It is shown that the power density concept is preferred over the Miner rule for higher accuracy in fatigue life prediction.

Research paper thumbnail of Integration of Extenics and Axiomatic Design theory

Procedia Computer Science, 2017

Efforts are made to improve the design process of Axiomatic Design (AD) in this paper. Rooted in ... more Efforts are made to improve the design process of Axiomatic Design (AD) in this paper. Rooted in logic and rational thought, AD provides systemic tools that helps facilitate design process. However, the mapping process and operability of AD remain to be clearly defined. The research on AD theory shows that AD lacked the description of elements in domains and the specific method during mapping process, which could lead to confusions of the designers. To remedy the issue, the Extenics theory is integrated with AD to provide improved guidance for design activity. The integration of the two theories are established in the form of mathematical expression and flow chart. Examples are presented to illustrate the integration of the two theories. The resulted mapping of the decomposition process is shown to be properly guided.

Research paper thumbnail of Recovering tractor stability from an intensive rollover with a momentum flywheel and active steering: System formulation and scale-model verification

Computers and Electronics in Agriculture, Nov 1, 2021

Research paper thumbnail of <title>Thermo-acousto-photonics for noncontact temperature measurement in silicon wafer processing</title>

Proceedings of SPIE, Oct 13, 1999

A non-contact thermometry technique has been developed to characterize the thermal state of silic... more A non-contact thermometry technique has been developed to characterize the thermal state of silicon wafers during rapid thermal processing. Information on thermal variations is obtained from the dispersion relations of the propagating waveguide mode excited in wafers using a non-contact, broadband optical system referred to as Thermal Acousto- Photonics for Non-Destructive Evaluation. Variations of thermo-mechanical properties in silicon wafers are correlated to temperature changes by performing simultaneous time-frequency analyses on Lamb waveforms acquired with a fiber-tip interferometer sensor. Experimental Lamb wave data collected for cases ranging from room temperature to 400 degrees C is presented. The results show that the temporal progressions of all spectral elements found in the fundamental antisymmetric mode are strong functions of temperature. This particular attribute is exploited to achieve a thermal resolution superior to the +/- 5 degrees C attainable through current pyrometric techniques. By analyzing the temperature-dependent group velocity of a specific frequency component over the temperature range considered and then comparing the results to an analytical model developed for silicon wafers undergoing annealing, excellent agreement was obtained. Presented results demonstrate the feasibility of applying laser-induced stress waves as a temperature diagnostic during rapid thermal processing.

Research paper thumbnail of Simultaneous Time-Frequency Control of Friction-Induced Instability

Journal of applied nonlinear dynamics, Sep 1, 2014

Research paper thumbnail of On Controlling Milling Instability and Chatter at High Speed

Journal of applied nonlinear dynamics, Mar 1, 2012

In this paper, we present two Partial Least Squares Regression (PLSR) models for compressive and ... more In this paper, we present two Partial Least Squares Regression (PLSR) models for compressive and flexural strength responses of a concrete composite material reinforced with pultrusion wastes. The main objective is to characterize this cost-effective waste management solution for glass fiber reinforced polymer (GFRP) pultrusion wastes and end-of-life products that will lead, thereby, to a more sustainable composite materials industry. The experiments took into account formulations with the incorporation of three different weight contents of GFRP waste materials into polyester based mortars, as sand aggregate and filler replacements, two waste particle size grades and the incorporation of silane adhesion promoter into the polyester resin matrix in order to improve binder aggregates interfaces. The regression models were achieved for these data and two latent variables were identified as suitable, with a 95% confidence level. This technological option, for improving the quality of GFRP filled polymer mortars, is viable thus opening a door to selective recycling of GFRP waste and its use in the production of concrete-polymer based products. However, further and complementary studies will be necessary to confirm the technical and economic viability of the process.

Research paper thumbnail of Applied Time-Frequency Control in Agricultural Machines

Research paper thumbnail of Design Innovation by Synergy

Research paper thumbnail of Multidimensional Time-Frequency Control of Micro-Milling Instability

John Wiley & Sons, Ltd eBooks, Aug 2, 2013

Research paper thumbnail of Active Magnetic Bearings for High Speed Spindle Design With Nonlinear Time-Frequency Control

A novel concept applicable to the control of spindles at high speed is developed by using active ... more A novel concept applicable to the control of spindles at high speed is developed by using active magnetic bearings (AMBs) that are non-contact and of low vibration. Though former studies are abundant and demonstrating promising potentials, however, two major issues hamper the broader application of AMBs. The first is the disregard for the gyroscopic effect and geometry coupling that influence the magnitude as well as distribution of the electromagnetic force in AMBs. Not considering the two has a significant implication for the proper control of AMBs. This paper considers the gyroscopic effect and explores the geometry coupling of the electromagnetic actuators to the formulation of a comprehensive nonlinear AMB-rotor model. The model provides the basis for the creation of a novel time-frequency control algorithm whose derivation requires no linearization or mathematical simplification of any kind, thus allowing the model system to retain its true fundamental characteristics. Unlike proportional-integral-derivative (PID) controllers that are dominant in most if not all AMB configurations, the controller developed for the research is inspired by the wavelet-based nonlinear time-frequency control methodology that incorporates the basic notions of online system identification and adaptive control. Due to the fact that dynamic instability is characterized by time-varying frequency and non-stationary spectrum, the control of AMBs needs be executed in the time and frequency-domain concurrently to ensure stability and performance at high speed. Wavelet filter banks and filtered-x least-mean-square (LMS) algorithm are two of the major salient physical features of the controller design, with the former providing concurrent temporal and spectral resolutions needed for identifying the nonlinear state of motion and the latter ensuring the dynamic stability of the AMB-rotor system at extremely high speed. It is shown that the vibration of the rotor is unconditionally controlled by maintaining a mandatory 0.55 mm air gap at 187,500 rpm subject to a tight spatial constraint (tolerance) of the order of 0.1375mm, which is the 25% of the air gap.

Research paper thumbnail of On Controlling Milling Instability and Chatter at High Speed

Journal of Applied Nonlinear Dynamics, 2012

In this paper, we present two Partial Least Squares Regression (PLSR) models for compressive and ... more In this paper, we present two Partial Least Squares Regression (PLSR) models for compressive and flexural strength responses of a concrete composite material reinforced with pultrusion wastes. The main objective is to characterize this cost-effective waste management solution for glass fiber reinforced polymer (GFRP) pultrusion wastes and end-of-life products that will lead, thereby, to a more sustainable composite materials industry. The experiments took into account formulations with the incorporation of three different weight contents of GFRP waste materials into polyester based mortars, as sand aggregate and filler replacements, two waste particle size grades and the incorporation of silane adhesion promoter into the polyester resin matrix in order to improve binder aggregates interfaces. The regression models were achieved for these data and two latent variables were identified as suitable, with a 95% confidence level. This technological option, for improving the quality of GFRP filled polymer mortars, is viable thus opening a door to selective recycling of GFRP waste and its use in the production of concrete-polymer based products. However, further and complementary studies will be necessary to confirm the technical and economic viability of the process.

Research paper thumbnail of Nonlinear Time-Frequency Control of Permanent Magnet Synchronous Motors

Permanent magnet synchronous motors are essential components in a wide range of applications in w... more Permanent magnet synchronous motors are essential components in a wide range of applications in which their unique benefits are explored. However, in order for a permanent magnet synchronous motor to achieve satisfactory performance, particular control frameworks are essential. After all, permanent magnet synchronous motor is an AC machine, which is characterized by its complex structure and strongly coupled system states. Therefore, in order for it to achieve satisfactory dynamic performance, advanced control techniques are the only solution. This paper presents a precise speed control of permanent magnet synchronous motors using the nonlinear time-frequency control concept. The novel aspect of this nonlinear time-frequency control, which is an integration of discrete wavelet transformation and adaptive control, is its ability in analyzing the fundamental temporal and spectral qualities inherent of a permanent magnet synchronous motor and exerting control signals accordingly. Simul...

Research paper thumbnail of Impact of Tool Geometry and Tool Feed on Machining Stability

Journal of vibration testing and system dynamics, Dec 1, 2017

Research paper thumbnail of Ultrafast Laser-Induced Thermoelastic Responses in Semiconductors

Research paper thumbnail of Generalized Thermo-Elastodynamics for Polycrystalline Metallic Thin Films in Response to Ultrafast Laser Heating

Journal of Thermophysics and Heat Transfer, 2019

A generalized thermo-elastodynamic model applicable to investigating single- and polycrystalline ... more A generalized thermo-elastodynamic model applicable to investigating single- and polycrystalline metallic films for their coupled thermal-mechanical responses to ultrafast laser heating is presente...

Research paper thumbnail of Characterization and Detection of Crack-induced Rotary Instability

Journal of Vibration and Acoustics, Jul 1, 2001

System instability and chaotic response are the failure modes that could significantly impact the... more System instability and chaotic response are the failure modes that could significantly impact the reliability and operating safety of high-speed rotor-dynamical machines. Initiation and propagation of surface cracks in rotary shafts are common causes for such failure modes. To be able to detect the onset and progression of these faults will considerably extend the lifetime and improve the reliability of the mechanical system. A wavelet-based algorithm effective in identifying mechanical chaotic response has been applied to determine the nonlinear dynamical characteristics of a model-based, cracked rotor. This investigation confirms reported correlation of surface crack breathing with rotor chaotic motions. The effectiveness of the algorithm in detecting rotor-dynamic instability induced by mechanical faults as contrast to algorithms that are based on nonlinear dynamics is discussed. The results show not just the feasibility of the algorithm in mechanical fault diagnosis but also suggest its applicability to in-line, real-time condition monitoring at both the system and component levels.

Research paper thumbnail of Extenics: A Methodology for Solving Wicked Problems

Research paper thumbnail of Closure

Research paper thumbnail of Design Decoupling Methodology

Research paper thumbnail of Time-Frequency Analysis

During running, psychologic and physiologic changes are manifested in the perception of effort, m... more During running, psychologic and physiologic changes are manifested in the perception of effort, muscle properties and movement strategies. The latter two aspects are expressed as changes in electromyographic (EMG) activity. This paper tests the hypothesis that the EMG signals change in a systematic way during a run and that these changes are related to the effort level of the runner. Fifteen female recreational runners performed 1-h treadmill runs at a constant speed (95% of speed at ventilatory threshold). EMG signals were recorded from four muscles (tibialis anterior, gastrocnemius medialis, vastus lateralis, and semitendinosus). The wavelet transformed EMG data were used to discriminate between different effort phases of running using a support vector machine (SVM) approach. The effect of the penalty parameter, C, and cross validation folds, n, used were evaluated and found to have little influence on the outcome. Recognition rates of >80% were achieved for all C and n values across all muscles. Average recognition rates were: TA-89.2, GM-88.3%, VL-84.6% and ST-94.0%. These results suggest that selected lower extremity EMG signals using wavelet-based methods contained highly systematic differences that could be used by the SVM to discriminate between the low-and high-effort stages of prolonged running.

Research paper thumbnail of Fatigue life prediction of engaging spur gears using power density

Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, Jan 8, 2018

The high cycle fatigue performance of an input spur gear pair found in the gearbox of a 4LZ-2 com... more The high cycle fatigue performance of an input spur gear pair found in the gearbox of a 4LZ-2 combined harvester with a maximum walking power of 15 kW is investigated. A three-dimensional finite element model of the two engaging spur gears is developed to estimate the fatigue life of the pinion gear subject to bending induced crack initiation and propagation. The critical point of the pinion gear is obtained along with the associated bending stress-time history. The novel concept of power density is applied to the finite element result to correlate fatigue crack initiation and subsequent crack growth with the number of loading cycles undergone. After the location of crack initiation is identified, fatigue crack propagation is modelled using linear elastic fracture mechanics. The estimated fatigue life of the pinion gear is 886 h. A fatigue test rig is employed to physically demonstrate the feasibility of the power density concept for predicting gear fatigue life. It is shown that the power density concept is preferred over the Miner rule for higher accuracy in fatigue life prediction.

Research paper thumbnail of Integration of Extenics and Axiomatic Design theory

Procedia Computer Science, 2017

Efforts are made to improve the design process of Axiomatic Design (AD) in this paper. Rooted in ... more Efforts are made to improve the design process of Axiomatic Design (AD) in this paper. Rooted in logic and rational thought, AD provides systemic tools that helps facilitate design process. However, the mapping process and operability of AD remain to be clearly defined. The research on AD theory shows that AD lacked the description of elements in domains and the specific method during mapping process, which could lead to confusions of the designers. To remedy the issue, the Extenics theory is integrated with AD to provide improved guidance for design activity. The integration of the two theories are established in the form of mathematical expression and flow chart. Examples are presented to illustrate the integration of the two theories. The resulted mapping of the decomposition process is shown to be properly guided.

Research paper thumbnail of Recovering tractor stability from an intensive rollover with a momentum flywheel and active steering: System formulation and scale-model verification

Computers and Electronics in Agriculture, Nov 1, 2021

Research paper thumbnail of <title>Thermo-acousto-photonics for noncontact temperature measurement in silicon wafer processing</title>

Proceedings of SPIE, Oct 13, 1999

A non-contact thermometry technique has been developed to characterize the thermal state of silic... more A non-contact thermometry technique has been developed to characterize the thermal state of silicon wafers during rapid thermal processing. Information on thermal variations is obtained from the dispersion relations of the propagating waveguide mode excited in wafers using a non-contact, broadband optical system referred to as Thermal Acousto- Photonics for Non-Destructive Evaluation. Variations of thermo-mechanical properties in silicon wafers are correlated to temperature changes by performing simultaneous time-frequency analyses on Lamb waveforms acquired with a fiber-tip interferometer sensor. Experimental Lamb wave data collected for cases ranging from room temperature to 400 degrees C is presented. The results show that the temporal progressions of all spectral elements found in the fundamental antisymmetric mode are strong functions of temperature. This particular attribute is exploited to achieve a thermal resolution superior to the +/- 5 degrees C attainable through current pyrometric techniques. By analyzing the temperature-dependent group velocity of a specific frequency component over the temperature range considered and then comparing the results to an analytical model developed for silicon wafers undergoing annealing, excellent agreement was obtained. Presented results demonstrate the feasibility of applying laser-induced stress waves as a temperature diagnostic during rapid thermal processing.

Research paper thumbnail of Simultaneous Time-Frequency Control of Friction-Induced Instability

Journal of applied nonlinear dynamics, Sep 1, 2014

Research paper thumbnail of On Controlling Milling Instability and Chatter at High Speed

Journal of applied nonlinear dynamics, Mar 1, 2012

In this paper, we present two Partial Least Squares Regression (PLSR) models for compressive and ... more In this paper, we present two Partial Least Squares Regression (PLSR) models for compressive and flexural strength responses of a concrete composite material reinforced with pultrusion wastes. The main objective is to characterize this cost-effective waste management solution for glass fiber reinforced polymer (GFRP) pultrusion wastes and end-of-life products that will lead, thereby, to a more sustainable composite materials industry. The experiments took into account formulations with the incorporation of three different weight contents of GFRP waste materials into polyester based mortars, as sand aggregate and filler replacements, two waste particle size grades and the incorporation of silane adhesion promoter into the polyester resin matrix in order to improve binder aggregates interfaces. The regression models were achieved for these data and two latent variables were identified as suitable, with a 95% confidence level. This technological option, for improving the quality of GFRP filled polymer mortars, is viable thus opening a door to selective recycling of GFRP waste and its use in the production of concrete-polymer based products. However, further and complementary studies will be necessary to confirm the technical and economic viability of the process.

Research paper thumbnail of Applied Time-Frequency Control in Agricultural Machines

Research paper thumbnail of Design Innovation by Synergy

Research paper thumbnail of Multidimensional Time-Frequency Control of Micro-Milling Instability

John Wiley & Sons, Ltd eBooks, Aug 2, 2013

Research paper thumbnail of Active Magnetic Bearings for High Speed Spindle Design With Nonlinear Time-Frequency Control

A novel concept applicable to the control of spindles at high speed is developed by using active ... more A novel concept applicable to the control of spindles at high speed is developed by using active magnetic bearings (AMBs) that are non-contact and of low vibration. Though former studies are abundant and demonstrating promising potentials, however, two major issues hamper the broader application of AMBs. The first is the disregard for the gyroscopic effect and geometry coupling that influence the magnitude as well as distribution of the electromagnetic force in AMBs. Not considering the two has a significant implication for the proper control of AMBs. This paper considers the gyroscopic effect and explores the geometry coupling of the electromagnetic actuators to the formulation of a comprehensive nonlinear AMB-rotor model. The model provides the basis for the creation of a novel time-frequency control algorithm whose derivation requires no linearization or mathematical simplification of any kind, thus allowing the model system to retain its true fundamental characteristics. Unlike proportional-integral-derivative (PID) controllers that are dominant in most if not all AMB configurations, the controller developed for the research is inspired by the wavelet-based nonlinear time-frequency control methodology that incorporates the basic notions of online system identification and adaptive control. Due to the fact that dynamic instability is characterized by time-varying frequency and non-stationary spectrum, the control of AMBs needs be executed in the time and frequency-domain concurrently to ensure stability and performance at high speed. Wavelet filter banks and filtered-x least-mean-square (LMS) algorithm are two of the major salient physical features of the controller design, with the former providing concurrent temporal and spectral resolutions needed for identifying the nonlinear state of motion and the latter ensuring the dynamic stability of the AMB-rotor system at extremely high speed. It is shown that the vibration of the rotor is unconditionally controlled by maintaining a mandatory 0.55 mm air gap at 187,500 rpm subject to a tight spatial constraint (tolerance) of the order of 0.1375mm, which is the 25% of the air gap.