hadi pranoto - Academia.edu (original) (raw)

Papers by hadi pranoto

Research paper thumbnail of The innovative design of automatic speed limiter device for trucks and buses based on road location analysis

SINERGI

The increasing number of vehicles every year has led to the rising potential of vehicle accidents... more The increasing number of vehicles every year has led to the rising potential of vehicle accidents. In 2015, there were 556 fatalities from 6,231 accident cases occurred in Jakarta, through regulation of the Minister of Transportation Republic Indonesia No: 111 in 2015, it has been issued firm vehicle speed restrictions, but there is no positive impact because the speed limit of each vehicle cannot be done automatically by the highway location, so the need for innovation to design a tool that can meet these needs. The method in this research is developing a device that can break the flow of fuel quickly to hold the vehicle's speed with a Global Positioning System (GPS) as a trigger to drive the relay that has been installed on the engine. The results of this study are devices that have been installed in truck and bus engines capable of holding the speed. The result shows that the voltage has been calculated was at 10 km/h produce 1.2 volts, and the highest speed of 70km/h produce...

Research paper thumbnail of COATING THICKNESS ANALYSIS OF DEPOSITED FeCrAl SUBSTRATE BY γ-AL2O3 THROUGH NiO-ELECTROPLATING

SINERGI, 2018

Nickel Oxide (NiO) have widely applied in industrial and automotive to forming oxide layer on the... more Nickel Oxide (NiO) have widely applied in industrial and automotive to forming oxide layer on the substrate due to it have high thermal stability and corrosion resistant. However, NiO was not directly diffused to the substrate via co-precipitation, spray-pyrolysis and sol-gel methods. Therefore, NiO-electroplating was performed in coating FeCrAl substrate by γ-Al2O3 powder. This method was conducted using various time of 15, 30, 45, 60 and 75 minutes, a current of DC power supply is 1.28A and sulphamate type solution. From the data shows that smallest surface roughness (Ra) of NiO-electroplating (EL) samples located at EL 30 min sample for 0.69 µm. Ra of raw material was lower than coated samples due to it performed by coating activity on the substrate. It supported by coating thickness analysis that treated samples has a higher coating thickness up to 11.3 µm. EDS analysis observed some elements on coated and uncoated samples such as Carbon (C) of 4.62-20.67%, Oxygen (O) of 6.16-19...

Research paper thumbnail of Penerapan Maintenance Management System dan Teknik Perawatan Prediktif pada Transportasi Bus dan Truk

Research paper thumbnail of MORPHOLOGY AND SURFACE ROUGHNESS ANALYSIS OF COATED FeCrAl FOIL FOR CATALYTIC CONVERTER APPLICATION

Transportation sector contribute high air pollutant that mainly consists of three major pollutant... more Transportation sector contribute high air pollutant that mainly consists of three major pollutants such as Nitrogen Oxide (NO), Carbon Monoxide (CO) and Hydro Carbon (HC). One of the factors of ineffective pollutant conversion is coating quality of catalytic converter. Therefore, this study proposed coating technique by high speed bubbles ultrasonic bath approach. Ultrasonic Bath (UB) was carried out by various holding time of 1, 1.5, 2, 2.5 and 3 h with fixed frequency of 35 kHz. Meanwhile, for Ultrasonic Bath during Electroplating (UBdEL) was carried out by 15, 30, 45, 60 and 75 minutes holding time with voltage of 12 V and current of 1.28 A/dm2, NiO as anode and FeCrAl as cathode material and fixed frequency of 35 kHz. The average of surface roughness analysis of UB samples of 0.154, 0.122 and 0.156 µm for measurement 1, 2 and 3, respectively. Surface roughness for UBdEL samples are 1.182, 2.442 and 1.808 µm for measurement 1, 2 and 3, respectively. It can be linked with microstr...

Research paper thumbnail of Measurement of Vibration on The Alternator Due to The Influence of Rotation Speed

The alternator or dynamo ampere is a device that functions as a generator that produces alternati... more The alternator or dynamo ampere is a device that functions as a generator that produces alternating current (AC) and converts it to direct current (DC). Signs of damage that often occur due to damage to the Alternator are the smell of burning, squeaking, dim spotlights, indicator lights, malfunction of the battery, and the supply of electricity. These signs will cause the vehicle to stop in the middle of the trip the electricity supply is very lacking. This requires that preventive maintenance checks on the alternator are a must in the automotive world. In this paper we research measuring the vibration of the alternator due to the influence of rotation speed (750 rpm and 1800 rpm), to predict damage to the alternator of the Daihatsu Luxio vehicle. The results of this study indicate that at the rotational speed of 750 rpm and 1800 rpm, were found 1x rpm the condition of the vibration amplitude on the alternator is smaller than the alternator in poor condition, this is due to the pres...

Research paper thumbnail of Reliability Centred Maintenance

Research paper thumbnail of Torque Analysis of 2 KW BLDC (Brushless Direct Current) Motor with Speed Variations in Electric Cars E-Falco

International Journal of Advanced Technology in Mechanical, Mechatronics and Materials

The motor releases torque and power to drive an electric car by carrying the load from a start po... more The motor releases torque and power to drive an electric car by carrying the load from a start position until it travels at the desired speed. The KMLI E-Falco electric car uses a BLDC type electric motor with a power capacity of 2 kW. To find out the amount of torque of a 2 kW BLDC motor when driving with variations in speed, it can be done by manual calculations using the torque equation and doing a dynotest test. The dynotest results show that the motor torque at the speed: 1 km/h is 1 Nm, 10 km/h is 131 Nm, 13 km/h is 228 Nm, 20 km/h is 225 Nm, 30 km/h is 219 Nm, 40 km / h is 188 Nm, 50 km / hour is 145 Nm, 60 km / h is 113 Nm, and 70 km / h is 85 Nm. From the results of the dynotest, it shows that the peak torque occurs at a speed of 13 km / h at 228 Nm. Racing software installed in the controller can increase the motor torque by four times at a speed variation of 13-70 km/h based on the results of the dynotest above. Keywords: motor, BLDC, torque, speed, acceleration.

Research paper thumbnail of Design and Wheel Torque Performance Test of the Electric Racing Car Concept E-Falco

International Journal of Advanced Technology in Mechanical, Mechatronics and Materials

To reduce the use of fossil fuels in vehicles and reduce exhaust emissions, it is necessary to us... more To reduce the use of fossil fuels in vehicles and reduce exhaust emissions, it is necessary to use electric vehicle technology. Solidworks software is used in designing and manufacturing an electric car and a simulation is carried out using CFD (Computation Fluid Dynamic) software to determine the strength of the frame structure and air drag when the electric car is running. The performance test of the motor by using the dyno test to determine the acceleration time, power, and torque of the motor. The results of the simulation show that at a speed of 10 km/h the air drag is 6.24 N, a speed of 20 km/h is 24.64 N, and a speed of 40 km/h is 93.92 N. The results of the dyno test shows that the acceleration time with full acceleration from a speed of 0-70 km/h is 13.63 seconds, the maximum power output by the motor is 14.17 hp occurs at a speed of 36-53 km/h and the amount of peak torque released by the motor occurs at a speed of 13 km/h at 228 Nm.

Research paper thumbnail of Fuel filter condition monitoring (ffcm) devices innovation on truck diesel engine to prevent filter blocking due to use of bio diesel: b10-b20-b30

Journal of Physics: Conference Series

Currently, diesel fuel uses with a mixture of plant oil, or animal oil are increasingly stifling.... more Currently, diesel fuel uses with a mixture of plant oil, or animal oil are increasingly stifling. To increase awareness of the dangers of global warming, the government strongly supports the presence of biodiesel. Biodiesel in Indonesia, such as B10, B20, or even B30, has been sold in the market. However, it turns out that the use of this mixture of fuels can cause fuel filters to be clogged faster than pure petroleum fuels. Some users are forced to replace the fuel filter faster than before. This can also cause unexpected blockages from diesel users, so we need a measuring device that can measure the level of the block from a fuel filter. The method in this research is to make a filter connecting bracket from aluminium then attach a pressure sensor to the fuel flow in and out, which is connected to the raspberry-based python programming communication system to be able to display the actual pressure data in each fuel flow leading to the fuel filter, after that the results of the inn...

Research paper thumbnail of Innovation Design and Development of PET Plastic Waste Processing Machines by Extruder Method

International Journal of Advanced Technology in Mechanical, Mechatronics and Materials

According to the Ministry of Environment (KLH), Indonesia's average population produces 189 t... more According to the Ministry of Environment (KLH), Indonesia's average population produces 189 thousand tons of garbage per day. Of this amount, 15% is plastic waste or 28.4 thousand tons of plastic waste per day. The famous handling of plastic waste is 3R (Reduce, Reuse, Recycle). Reduce is reducing the purchase or use of goods made from plastic, especially disposable items. Reuse is the repeated use of plastic-based items. Recycle is recycling goods made of plastic. The method used in this design study is to use SolidWorks software by combining the literature study VDI221 to obtain a variant of the design results that will be used. The study results do a plastic bench machine that is integrated to produce plastic seeds, which are PET-shaped, which are extruded in a device that has been brewed. From the results of the design in the data processing and design specifications of the PET plastic waste-processing machine with the extruder method, the construction consists of several ...

Research paper thumbnail of Analysis of Fuel Injection Pressure Effect on Diesel Engine Combustion Opacity Value

International Journal of Advanced Technology in Mechanical, Mechatronics and Materials

The use of diesel engines for vehicle applications has expanded for decades. However, it produces... more The use of diesel engines for vehicle applications has expanded for decades. However, it produces black smoke in the form of particulate matter contains fine and invisible particles during operation. The popular method for measuring the smoke opacity is by using a smoke meter for its simplicity and less costly. Fuel injection pressure is one of the parameters that affect the emission significantly, and the proper nozzle adjustment can reduce the density of exhaust gases and improve the engine performance. The purpose of this study is to determine the optimum fuel spray pressure that produces the lowest opacity value and analyse the effect of fuel spray pressure on the opacity value at a different engine speed. The present experiment uses the Hyundai D4BB engine, and the pressure variations were implemented on the injector nozzle at 125, 130, and 135 kg/cm2. The engine was also tested with various engine idle speed, i.e., 1000, 1500, 2000, and 2500 rpm. It has been found that the opt...

Research paper thumbnail of Opacity Results Diesel Fuel: Bio Solar, Dexlite, Dex and Analysis Theoretical Flammability Limit

International Journal of Advanced Technology in Mechanical, Mechatronics and Materials

Each mixture of fuel and gas has a different flame speed. Gas will only burn at a suitable percen... more Each mixture of fuel and gas has a different flame speed. Gas will only burn at a suitable percentage of air and produce different exhaust gas opacity, opacity is a ratio of the rate of light absorption by smoke expressed in units of percent. This study aims to theoretically analyze the relationship between the flammability limit and the variation of fuel which has a different setana number associated with the exhaust gas opacity value of the engine performance test equipment. The machine performance test equipment used is the L300 engine. The methodology used is the testing of exhaust gas opacity using the Koeng OP-201 opacity meter and theoretically analyzed its relationship with the bio solar, dexlite and pertamina dex flame limits. The results of this study found that bio solar has an upper flame limit of 6.65%, a lowerflame limit of 0.53%, and an average opacity value of 12.1%. Dexlite has an upper limit of 6.70%, a lower limit of 0.53%, and an average opacity value of 10.5%. P...

Research paper thumbnail of Integrated Speed and Driver Fatigue Detected with Method Image Processing

International Journal of Advanced Technology in Mechanical, Mechatronics and Materials

Integrated Speed and fatigue drivers detected with the image processing method are devices that c... more Integrated Speed and fatigue drivers detected with the image processing method are devices that can give a warning of fatigue when the driver operates a truck or bus, so that potential accidents can be minimized caused by driver fatigue. This device uses the image processing method by image processing with camera right on the driver's face to determine facial changes that include formulated driver yawning intervals in the form of Mount Aspect Ratio (MAR), Eye Aspect Ratio (ER), Eye State (ES), Mouth State (MS), and the Slifa Sleepiness Scale (SSS) is a scale used to describe the driver's sleep level. The results of this research are a device that can detect driver fatigue levels by connecting to speed limiting devices, from the data obtained when range float EAR value less than 0.2 eye close and then value 0.2-0.3 eye condition half open and then greater than 0.3 eye condition open, range float MAR value less than 0.5 mouth close condition, 0,5-0,8 mouth half open and greate...

Research paper thumbnail of Preventive maintenance of taper bearing using Arduino in the application of industry 4.0

International research journal of engineering, IT & scientific research

The maintenance of industrial tools is very important to support production. Therefore, many comp... more The maintenance of industrial tools is very important to support production. Therefore, many companies apply preventive maintenance. A national industrialization agenda discussed that it is crucial especially in the manufacturing industry. The battery-powered IoT sensing device is capable of thorough monitoring of industrial machinery enabling the development of sophisticated predictive maintenance applications under set scenarios. In this paper, we applied the concept of the Internet of Thing (IoT) system using LabVIEW via Arduino. The research method used in this study was similar to Susanto et al. (2019) namely Frequency Response Function (FRF) test to investigate the dynamic characteristics of a mechanic structure to identifying damages on X, Y, and Z axes of tapered bearing using harmonic vibration from handphones. Results of FRF and Labview via Ardunio were then compared to identify the results of measurement using LabView via Arduino. It was found much noise in the measuremen...

Research paper thumbnail of Propose Safety Engineering Concept Speed Limiter and Fatigue Control Using Slifa for Truck and Bus

SINERGI

In 2015, there were 55 deaths from 6,231 accident cases that occurred in Jakarta. A severe proble... more In 2015, there were 55 deaths from 6,231 accident cases that occurred in Jakarta. A severe problem in Indonesia is the absence of a unique safety device in both commercial transport or personal vehicles and the very high complexity problem of human highways. Consequently, there are many traffic accidents caused by the negligence of the driver, such as driving a vehicle in a drunken, tired, drowsy, or over-limit speed. Therefore, it needs to be innovative using devices to increase speed but able to detect the level of tired or sleepy drivers. This paper tries to propose a concept of improving safety engineering by developing devices that can control the speed and level of safety of trucks and buses, named SLIFA. The proposed device captures the driver's condition by looking at the eyes, size of mouth evaporating, and heart rate conditions. Theses condition will be measured with a particular scale to determine the fatigue level of the driver. Some performance tests have been carr...

Research paper thumbnail of Effectiveness of SLIFA device installation for transportation sector especially on truck and bus to reduce the environmental impact in urban area of DKI Jakarta

IOP Conference Series: Earth and Environmental Science

Based on data from the Ministry of Environment (KLH), the transportation sector is the largest so... more Based on data from the Ministry of Environment (KLH), the transportation sector is the largest source of air and greenhouse gas (GHG) pollutants in urban areas followed by other sources of fine pollutant emissions such as industry, households and commercial activities. GHG emissions from the transportation sector in the city are around 23% of total GHG emissions from all sources. The aim of this study is to reduce emissions on trucks and buses by installing the Speed Limiter and Driver Fatigue Analyzer (SLIFA). The SLIFA installed on trucks and buses that is operating in the city area. The analysis of smoke level with an exhaust emission meterfor monitoring several pollutants such as Carbon Dioxide (CO2), Carbon Monoxide (CO), Nitrogen Monoxide (NOx), and Sulphur Dioxide (SO2). The average opacity index at truck SG 500 before is 22% and it wasreduced to 16.6% after SLIFA installation. The analysis in bus OH 1526 obtained that the average opacity index before is 25.11%, and after ins...

Research paper thumbnail of Drivers Drowsiness Detection with Speed Limiter Integrated Fatigue Anlyzer (SLIFA) on Fuel Tank Truck

International Journal of Integrated Engineering

Research paper thumbnail of Intelligent System for Gearbox Fault Detection Diagnosis Based on Vibration Analysis using Bayesian Networks

IOP Conference Series: Materials Science and Engineering

Moving energy from one machine to another and functioning to reduce speed while increasing torque... more Moving energy from one machine to another and functioning to reduce speed while increasing torque is the ability of the gearbox. Due to many components and the structure between the components is fairly complex, thus to be able to detect the initial damage, sophisticated methods is needed. Vibration analysis is a method that has been effective in detecting the initial damage that occurs in machine. But it takes time and costs are not small to implement. The purpose of this study is to create an intelligent system capable of detecting gearbox damage based on data obtained from vibration measurements. Merging of two methods of vibration analysis and Bayesian networks is done to be able to design the system with the expected results. A series of multistate nodes are applied to the network and a system review is performed. Results are given and compared with results provided by the manual analysis. The results indicate that the system is feasible and reasonable which can assist inidenti...

Research paper thumbnail of Integrated Speed Limiter and Fatigue Analyzer System

IOP Conference Series: Materials Science and Engineering

Research paper thumbnail of Reducing accident rate by installing speed limiter integrated fatigue analyzer (SLIFA)

Research paper thumbnail of The innovative design of automatic speed limiter device for trucks and buses based on road location analysis

SINERGI

The increasing number of vehicles every year has led to the rising potential of vehicle accidents... more The increasing number of vehicles every year has led to the rising potential of vehicle accidents. In 2015, there were 556 fatalities from 6,231 accident cases occurred in Jakarta, through regulation of the Minister of Transportation Republic Indonesia No: 111 in 2015, it has been issued firm vehicle speed restrictions, but there is no positive impact because the speed limit of each vehicle cannot be done automatically by the highway location, so the need for innovation to design a tool that can meet these needs. The method in this research is developing a device that can break the flow of fuel quickly to hold the vehicle's speed with a Global Positioning System (GPS) as a trigger to drive the relay that has been installed on the engine. The results of this study are devices that have been installed in truck and bus engines capable of holding the speed. The result shows that the voltage has been calculated was at 10 km/h produce 1.2 volts, and the highest speed of 70km/h produce...

Research paper thumbnail of COATING THICKNESS ANALYSIS OF DEPOSITED FeCrAl SUBSTRATE BY γ-AL2O3 THROUGH NiO-ELECTROPLATING

SINERGI, 2018

Nickel Oxide (NiO) have widely applied in industrial and automotive to forming oxide layer on the... more Nickel Oxide (NiO) have widely applied in industrial and automotive to forming oxide layer on the substrate due to it have high thermal stability and corrosion resistant. However, NiO was not directly diffused to the substrate via co-precipitation, spray-pyrolysis and sol-gel methods. Therefore, NiO-electroplating was performed in coating FeCrAl substrate by γ-Al2O3 powder. This method was conducted using various time of 15, 30, 45, 60 and 75 minutes, a current of DC power supply is 1.28A and sulphamate type solution. From the data shows that smallest surface roughness (Ra) of NiO-electroplating (EL) samples located at EL 30 min sample for 0.69 µm. Ra of raw material was lower than coated samples due to it performed by coating activity on the substrate. It supported by coating thickness analysis that treated samples has a higher coating thickness up to 11.3 µm. EDS analysis observed some elements on coated and uncoated samples such as Carbon (C) of 4.62-20.67%, Oxygen (O) of 6.16-19...

Research paper thumbnail of Penerapan Maintenance Management System dan Teknik Perawatan Prediktif pada Transportasi Bus dan Truk

Research paper thumbnail of MORPHOLOGY AND SURFACE ROUGHNESS ANALYSIS OF COATED FeCrAl FOIL FOR CATALYTIC CONVERTER APPLICATION

Transportation sector contribute high air pollutant that mainly consists of three major pollutant... more Transportation sector contribute high air pollutant that mainly consists of three major pollutants such as Nitrogen Oxide (NO), Carbon Monoxide (CO) and Hydro Carbon (HC). One of the factors of ineffective pollutant conversion is coating quality of catalytic converter. Therefore, this study proposed coating technique by high speed bubbles ultrasonic bath approach. Ultrasonic Bath (UB) was carried out by various holding time of 1, 1.5, 2, 2.5 and 3 h with fixed frequency of 35 kHz. Meanwhile, for Ultrasonic Bath during Electroplating (UBdEL) was carried out by 15, 30, 45, 60 and 75 minutes holding time with voltage of 12 V and current of 1.28 A/dm2, NiO as anode and FeCrAl as cathode material and fixed frequency of 35 kHz. The average of surface roughness analysis of UB samples of 0.154, 0.122 and 0.156 µm for measurement 1, 2 and 3, respectively. Surface roughness for UBdEL samples are 1.182, 2.442 and 1.808 µm for measurement 1, 2 and 3, respectively. It can be linked with microstr...

Research paper thumbnail of Measurement of Vibration on The Alternator Due to The Influence of Rotation Speed

The alternator or dynamo ampere is a device that functions as a generator that produces alternati... more The alternator or dynamo ampere is a device that functions as a generator that produces alternating current (AC) and converts it to direct current (DC). Signs of damage that often occur due to damage to the Alternator are the smell of burning, squeaking, dim spotlights, indicator lights, malfunction of the battery, and the supply of electricity. These signs will cause the vehicle to stop in the middle of the trip the electricity supply is very lacking. This requires that preventive maintenance checks on the alternator are a must in the automotive world. In this paper we research measuring the vibration of the alternator due to the influence of rotation speed (750 rpm and 1800 rpm), to predict damage to the alternator of the Daihatsu Luxio vehicle. The results of this study indicate that at the rotational speed of 750 rpm and 1800 rpm, were found 1x rpm the condition of the vibration amplitude on the alternator is smaller than the alternator in poor condition, this is due to the pres...

Research paper thumbnail of Reliability Centred Maintenance

Research paper thumbnail of Torque Analysis of 2 KW BLDC (Brushless Direct Current) Motor with Speed Variations in Electric Cars E-Falco

International Journal of Advanced Technology in Mechanical, Mechatronics and Materials

The motor releases torque and power to drive an electric car by carrying the load from a start po... more The motor releases torque and power to drive an electric car by carrying the load from a start position until it travels at the desired speed. The KMLI E-Falco electric car uses a BLDC type electric motor with a power capacity of 2 kW. To find out the amount of torque of a 2 kW BLDC motor when driving with variations in speed, it can be done by manual calculations using the torque equation and doing a dynotest test. The dynotest results show that the motor torque at the speed: 1 km/h is 1 Nm, 10 km/h is 131 Nm, 13 km/h is 228 Nm, 20 km/h is 225 Nm, 30 km/h is 219 Nm, 40 km / h is 188 Nm, 50 km / hour is 145 Nm, 60 km / h is 113 Nm, and 70 km / h is 85 Nm. From the results of the dynotest, it shows that the peak torque occurs at a speed of 13 km / h at 228 Nm. Racing software installed in the controller can increase the motor torque by four times at a speed variation of 13-70 km/h based on the results of the dynotest above. Keywords: motor, BLDC, torque, speed, acceleration.

Research paper thumbnail of Design and Wheel Torque Performance Test of the Electric Racing Car Concept E-Falco

International Journal of Advanced Technology in Mechanical, Mechatronics and Materials

To reduce the use of fossil fuels in vehicles and reduce exhaust emissions, it is necessary to us... more To reduce the use of fossil fuels in vehicles and reduce exhaust emissions, it is necessary to use electric vehicle technology. Solidworks software is used in designing and manufacturing an electric car and a simulation is carried out using CFD (Computation Fluid Dynamic) software to determine the strength of the frame structure and air drag when the electric car is running. The performance test of the motor by using the dyno test to determine the acceleration time, power, and torque of the motor. The results of the simulation show that at a speed of 10 km/h the air drag is 6.24 N, a speed of 20 km/h is 24.64 N, and a speed of 40 km/h is 93.92 N. The results of the dyno test shows that the acceleration time with full acceleration from a speed of 0-70 km/h is 13.63 seconds, the maximum power output by the motor is 14.17 hp occurs at a speed of 36-53 km/h and the amount of peak torque released by the motor occurs at a speed of 13 km/h at 228 Nm.

Research paper thumbnail of Fuel filter condition monitoring (ffcm) devices innovation on truck diesel engine to prevent filter blocking due to use of bio diesel: b10-b20-b30

Journal of Physics: Conference Series

Currently, diesel fuel uses with a mixture of plant oil, or animal oil are increasingly stifling.... more Currently, diesel fuel uses with a mixture of plant oil, or animal oil are increasingly stifling. To increase awareness of the dangers of global warming, the government strongly supports the presence of biodiesel. Biodiesel in Indonesia, such as B10, B20, or even B30, has been sold in the market. However, it turns out that the use of this mixture of fuels can cause fuel filters to be clogged faster than pure petroleum fuels. Some users are forced to replace the fuel filter faster than before. This can also cause unexpected blockages from diesel users, so we need a measuring device that can measure the level of the block from a fuel filter. The method in this research is to make a filter connecting bracket from aluminium then attach a pressure sensor to the fuel flow in and out, which is connected to the raspberry-based python programming communication system to be able to display the actual pressure data in each fuel flow leading to the fuel filter, after that the results of the inn...

Research paper thumbnail of Innovation Design and Development of PET Plastic Waste Processing Machines by Extruder Method

International Journal of Advanced Technology in Mechanical, Mechatronics and Materials

According to the Ministry of Environment (KLH), Indonesia's average population produces 189 t... more According to the Ministry of Environment (KLH), Indonesia's average population produces 189 thousand tons of garbage per day. Of this amount, 15% is plastic waste or 28.4 thousand tons of plastic waste per day. The famous handling of plastic waste is 3R (Reduce, Reuse, Recycle). Reduce is reducing the purchase or use of goods made from plastic, especially disposable items. Reuse is the repeated use of plastic-based items. Recycle is recycling goods made of plastic. The method used in this design study is to use SolidWorks software by combining the literature study VDI221 to obtain a variant of the design results that will be used. The study results do a plastic bench machine that is integrated to produce plastic seeds, which are PET-shaped, which are extruded in a device that has been brewed. From the results of the design in the data processing and design specifications of the PET plastic waste-processing machine with the extruder method, the construction consists of several ...

Research paper thumbnail of Analysis of Fuel Injection Pressure Effect on Diesel Engine Combustion Opacity Value

International Journal of Advanced Technology in Mechanical, Mechatronics and Materials

The use of diesel engines for vehicle applications has expanded for decades. However, it produces... more The use of diesel engines for vehicle applications has expanded for decades. However, it produces black smoke in the form of particulate matter contains fine and invisible particles during operation. The popular method for measuring the smoke opacity is by using a smoke meter for its simplicity and less costly. Fuel injection pressure is one of the parameters that affect the emission significantly, and the proper nozzle adjustment can reduce the density of exhaust gases and improve the engine performance. The purpose of this study is to determine the optimum fuel spray pressure that produces the lowest opacity value and analyse the effect of fuel spray pressure on the opacity value at a different engine speed. The present experiment uses the Hyundai D4BB engine, and the pressure variations were implemented on the injector nozzle at 125, 130, and 135 kg/cm2. The engine was also tested with various engine idle speed, i.e., 1000, 1500, 2000, and 2500 rpm. It has been found that the opt...

Research paper thumbnail of Opacity Results Diesel Fuel: Bio Solar, Dexlite, Dex and Analysis Theoretical Flammability Limit

International Journal of Advanced Technology in Mechanical, Mechatronics and Materials

Each mixture of fuel and gas has a different flame speed. Gas will only burn at a suitable percen... more Each mixture of fuel and gas has a different flame speed. Gas will only burn at a suitable percentage of air and produce different exhaust gas opacity, opacity is a ratio of the rate of light absorption by smoke expressed in units of percent. This study aims to theoretically analyze the relationship between the flammability limit and the variation of fuel which has a different setana number associated with the exhaust gas opacity value of the engine performance test equipment. The machine performance test equipment used is the L300 engine. The methodology used is the testing of exhaust gas opacity using the Koeng OP-201 opacity meter and theoretically analyzed its relationship with the bio solar, dexlite and pertamina dex flame limits. The results of this study found that bio solar has an upper flame limit of 6.65%, a lowerflame limit of 0.53%, and an average opacity value of 12.1%. Dexlite has an upper limit of 6.70%, a lower limit of 0.53%, and an average opacity value of 10.5%. P...

Research paper thumbnail of Integrated Speed and Driver Fatigue Detected with Method Image Processing

International Journal of Advanced Technology in Mechanical, Mechatronics and Materials

Integrated Speed and fatigue drivers detected with the image processing method are devices that c... more Integrated Speed and fatigue drivers detected with the image processing method are devices that can give a warning of fatigue when the driver operates a truck or bus, so that potential accidents can be minimized caused by driver fatigue. This device uses the image processing method by image processing with camera right on the driver's face to determine facial changes that include formulated driver yawning intervals in the form of Mount Aspect Ratio (MAR), Eye Aspect Ratio (ER), Eye State (ES), Mouth State (MS), and the Slifa Sleepiness Scale (SSS) is a scale used to describe the driver's sleep level. The results of this research are a device that can detect driver fatigue levels by connecting to speed limiting devices, from the data obtained when range float EAR value less than 0.2 eye close and then value 0.2-0.3 eye condition half open and then greater than 0.3 eye condition open, range float MAR value less than 0.5 mouth close condition, 0,5-0,8 mouth half open and greate...

Research paper thumbnail of Preventive maintenance of taper bearing using Arduino in the application of industry 4.0

International research journal of engineering, IT & scientific research

The maintenance of industrial tools is very important to support production. Therefore, many comp... more The maintenance of industrial tools is very important to support production. Therefore, many companies apply preventive maintenance. A national industrialization agenda discussed that it is crucial especially in the manufacturing industry. The battery-powered IoT sensing device is capable of thorough monitoring of industrial machinery enabling the development of sophisticated predictive maintenance applications under set scenarios. In this paper, we applied the concept of the Internet of Thing (IoT) system using LabVIEW via Arduino. The research method used in this study was similar to Susanto et al. (2019) namely Frequency Response Function (FRF) test to investigate the dynamic characteristics of a mechanic structure to identifying damages on X, Y, and Z axes of tapered bearing using harmonic vibration from handphones. Results of FRF and Labview via Ardunio were then compared to identify the results of measurement using LabView via Arduino. It was found much noise in the measuremen...

Research paper thumbnail of Propose Safety Engineering Concept Speed Limiter and Fatigue Control Using Slifa for Truck and Bus

SINERGI

In 2015, there were 55 deaths from 6,231 accident cases that occurred in Jakarta. A severe proble... more In 2015, there were 55 deaths from 6,231 accident cases that occurred in Jakarta. A severe problem in Indonesia is the absence of a unique safety device in both commercial transport or personal vehicles and the very high complexity problem of human highways. Consequently, there are many traffic accidents caused by the negligence of the driver, such as driving a vehicle in a drunken, tired, drowsy, or over-limit speed. Therefore, it needs to be innovative using devices to increase speed but able to detect the level of tired or sleepy drivers. This paper tries to propose a concept of improving safety engineering by developing devices that can control the speed and level of safety of trucks and buses, named SLIFA. The proposed device captures the driver's condition by looking at the eyes, size of mouth evaporating, and heart rate conditions. Theses condition will be measured with a particular scale to determine the fatigue level of the driver. Some performance tests have been carr...

Research paper thumbnail of Effectiveness of SLIFA device installation for transportation sector especially on truck and bus to reduce the environmental impact in urban area of DKI Jakarta

IOP Conference Series: Earth and Environmental Science

Based on data from the Ministry of Environment (KLH), the transportation sector is the largest so... more Based on data from the Ministry of Environment (KLH), the transportation sector is the largest source of air and greenhouse gas (GHG) pollutants in urban areas followed by other sources of fine pollutant emissions such as industry, households and commercial activities. GHG emissions from the transportation sector in the city are around 23% of total GHG emissions from all sources. The aim of this study is to reduce emissions on trucks and buses by installing the Speed Limiter and Driver Fatigue Analyzer (SLIFA). The SLIFA installed on trucks and buses that is operating in the city area. The analysis of smoke level with an exhaust emission meterfor monitoring several pollutants such as Carbon Dioxide (CO2), Carbon Monoxide (CO), Nitrogen Monoxide (NOx), and Sulphur Dioxide (SO2). The average opacity index at truck SG 500 before is 22% and it wasreduced to 16.6% after SLIFA installation. The analysis in bus OH 1526 obtained that the average opacity index before is 25.11%, and after ins...

Research paper thumbnail of Drivers Drowsiness Detection with Speed Limiter Integrated Fatigue Anlyzer (SLIFA) on Fuel Tank Truck

International Journal of Integrated Engineering

Research paper thumbnail of Intelligent System for Gearbox Fault Detection Diagnosis Based on Vibration Analysis using Bayesian Networks

IOP Conference Series: Materials Science and Engineering

Moving energy from one machine to another and functioning to reduce speed while increasing torque... more Moving energy from one machine to another and functioning to reduce speed while increasing torque is the ability of the gearbox. Due to many components and the structure between the components is fairly complex, thus to be able to detect the initial damage, sophisticated methods is needed. Vibration analysis is a method that has been effective in detecting the initial damage that occurs in machine. But it takes time and costs are not small to implement. The purpose of this study is to create an intelligent system capable of detecting gearbox damage based on data obtained from vibration measurements. Merging of two methods of vibration analysis and Bayesian networks is done to be able to design the system with the expected results. A series of multistate nodes are applied to the network and a system review is performed. Results are given and compared with results provided by the manual analysis. The results indicate that the system is feasible and reasonable which can assist inidenti...

Research paper thumbnail of Integrated Speed Limiter and Fatigue Analyzer System

IOP Conference Series: Materials Science and Engineering

Research paper thumbnail of Reducing accident rate by installing speed limiter integrated fatigue analyzer (SLIFA)