Dr. Ramesh B.T. | Symbiosis International University Pune India (original) (raw)
Papers by Dr. Ramesh B.T.
J. Inst. Eng. India Ser. C, 2023
The objective of this work is to study the thermal behavior of phenol formaldehyde used un-cured ... more The objective of this work is to study the thermal
behavior of phenol formaldehyde used un-cured and chemically
(5% and 10%) cured wood polymer composites under
different ratios. The wood flour with PF resin thoroughly
mixed with by using rotary barrel type whizzer according
to calculated volume proportions. The thermal behavior
of these WPCs showed that the thermic stability slightly
increases with inclusion of wood flour content. The characteristics
of raw material and mixing ratios contribute a
prominent part in the thermal properties of fabricated samples
of wood polymer composites. The limit for temperature
should be 250 °C for practical applications. The two way
ANOVA is used to optimize the experimental results.
J. Inst. Eng. India Ser. C, 2023
Wood apple shell (was) and coconut shell powder (cns) reinforced hybrid composites consisting of ... more Wood apple shell (was) and coconut shell powder
(cns) reinforced hybrid composites consisting of a varying
quantities of pistachio nano-particles (0–4% [incremental
of 1%]) were fabricated and eventually estimated for
mechanical and sliding wear characteristics. Density of these
hybrid composites was directly proportional to proportion of
additives added, whereas porosity was found to be declining
with the increase of pistachio nano-particles. Composites
with 2% pistachio nano-particles and 15% coconut and
wood apple shells powders each had superior tensile and
compressive qualities than different configurations. Dry
sliding wear evaluations of the composed composites
were performed at normal temperature in a pin-on-disc
equipment with varying speeds, distances, and different
loading conditions. Pistachio nano-particles offer the
eminence resistance to the wear, with a contribution ratio of
32.61%, and a hybrid composites with combination of 2 wt%
pistachio nano-particles, 10 n normal load, 1.5 m/s sliding
speed, and 500 m sliding distance resulted in greater wear
resistance as compared to all other category of composites
prepared.
Tuijin Jishu/Journal of Propulsion Technology, 2023
The Indian education system is a complex and diverse system that has evolved over the centuries, ... more The Indian education system is a complex and diverse system that has evolved over the centuries, with influences from different civilizations, religions, and cultures. The Indian education system has made significant progress in expanding access and improving the quality of education, it still faces several challenges.In recent years; the government has introduced several initiatives to address these challenges, such as the National Education Policy 2020, which aims to make education more inclusive, accessible, and effective. Despite the challenges, the Indian education system has produced several world-class scholars, scientists, and leaders, and remains a critical component of India's economic and social development. In this paper an overview of the Indian education system, its merits, de merits, National Education Policy 2020 and few recommendations are discussed that may be useful to the intellectual community and educators at different levels.
International Journal of Engineering Research & Technology (IJERT), 2022
A hand-operated grain collector and bagging system was designed, manufactured, and tested for col... more A hand-operated grain collector and bagging system was designed, manufactured, and tested for collecting and bagging grains (paddy) dried on concrete pavement using locally available materials from the adjacent industrial era.The following major components made up a simple hand grain collection and bagging system: body, wheel, long pipe, vertical stand body (bars), horizontal bars, collector, and bag. Base plate with radial flat bladed kind, slot bar, sweeping box, bagging area, body, and conveyance system
International Journal of Engineering Research & Technology (IJERT), 2022
A knuckle joint is a tensile joint which links two rods. This joint allows for angular misalignme... more A knuckle joint is a tensile joint which links two rods. This joint allows for angular misalignment of the rods and, if managed, can bear compressive loads. These joints are commonly employed in automobile and mechanical systems, like tie rods, and trolley connection. Since it is widely used component or devices in automobiles If the knuckle joint fails, the chances of an accident are increased. As a result, the design and analysis of the knuckle joint must be sufficient to withstand a running situation load without failure. As a result, modelling and analysis of the knuckle joint are carried out in a favourable condition. Modelling and analysis of a knuckle joint was performed by using 3D SOLID EDGE (V18) AND ANSYS (workbench V18.1) respectively to get accurate solution. FE410W material which is used in Railways, this have Yeild strength of 467Mpa, Initially the modelling FORK and other components of the Knuckle joint has done, then this model is imported to ansys to analysis.
Energies, 2022
Ecosystem destruction is one of today’s significant challenges due to fast industrialisation and ... more Ecosystem destruction is one of today’s significant challenges due to fast industrialisation
and an increasing population. It takes several years for solid trash, such as plastic bottles and supermarket bags, to decompose in nature. In addition, plastic disposal techniques such as landfilling,
reuse, and incineration pose significant threats to human health and the environment. In this paper,
we investigated whether the impact of mixing biodiesel with waste oil from recycled plastic on the
resulting fuel mixture’s yields better physical and chemical properties . Consequently, pyrolysis is
one of the most advantageous and practical waste disposal methods as it is both environmentally
benign and efficient. Pyrolysis is the high-temperature thermal breakdown of solid waste to produce
pyrolytic oil. The pyrolytic (plastic) oil produced is converted to a hydrocarbon-rich pyrolytic fuel.
Similar to diesel and gasoline, pyrolytic fuel has the same calorific value. Internal combustion engines
may operate on pyrolytic fuel without suffering a performance reduction. Researchers examined
engine performance and exhaust pollutants. The research discovered that the engine could operate
on plastic pyrolysis fuel at full load, enhance brake thermal efficiency by 6–8%, and lower UBHC
and CO emissions; however, nitrous oxide (NOx) emissions were noticeably higher. The findings
demonstrated the possibility of using plastic pyrolysis fuel as a diesel substitute.
AIP Conference Proceedings , 2020
Analysis of mechanical properties of graphene reinforced aluminum composites treated with shock w... more Analysis of mechanical properties of graphene reinforced aluminum composites treated with shock waves AIP Conference Proceedings 2274, 030040 (2020); https://doi.
EPRA International Journal of Research and Development (IJRD), 2019
The Roller swaging Machine is designed and the individual components were analyzed, the required ... more The Roller swaging Machine is designed and the individual components were analyzed, the required force to draw the terminal or the threaded stud is provided by the Hydraulic system, the Roller dies are used in order to obtain the reduction in the diameter of specific dimensions. To carry out the modelling of all parts was done in Design software Autodesk Inventor V15 using standards, and then imported in analysis software Ansys Workbench V15 to perform static structural analysis. Standard properties, materials, suitable boundary and loading conditions are applied for both analyses and required outputs are mentioned and displayed in results. Results in analysis showed that the required reduction in the diameter of the component or the terminal (threaded stud) is achieved, and stresses and deformation in the parts were analyzed in an assembled condition by providing proper boundary conditions.
IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE), 2019
Natural fibers are considered to have potential use as reinforcing material in polymer matrix com... more Natural fibers are considered to have potential use as reinforcing material in polymer matrix composites because of their good strength, stiffness, low cost, less weight and environment friendly. The interest in natural fiber-reinforced polymer composite materials is rapidly growing both in terms of their industrial applications and fundamental research. They are renewable, cheap, completely or partially recyclable, inexpensive, moderate weight, eco-friendly and biodegradable. In the present work an effort has been made to study the mechanical properties of Areca shell fiber, Areca palm powder and Epoxy reinforced natural composites. It is found from the result that, the mechanical properties of tensile, flexural and impact test of treated areca shell fiber composites is more compared to untreated areca shell fiber composites. In compression and hardness test the untreated areca shell fiber composites have shown better results than compare to treated areca shell fiber composites. From the investigation it is better identified that mechanical properties of Areca shell fiber and Areca palm powder composites shown better strength properties compared to commercially available Nuwood
Metal matrix composites possess significantly improved mechanical properties like high specific s... more Metal matrix composites possess significantly improved mechanical properties like high specific strength, specific modulus, damping capacity and good wear resistance compared to a Unreinforced alloys. Among various discontinuous dispersoids used, fly ash is one of the most inexpensive and low density reinforcement available in large quantities as solid waste by product during combustion of coal in thermal power plants. E-glass is another reinforcement used in this composite to enhance some of the mechanical properties of Al-2024. It is therefore expected that the incorporation of E-glass and fly ash particles in aluminium alloy will promote yet another use of this low-cost and moderate strength by stir casting method. The present investigation has been focused on the tribological properties and parameters are optimized by Taguchi method. Finally it is also validating and analysed by ANOVA.
— In Metal matrix composites, the Aluminium Matrix Composites are gaining increasing attention fo... more — In Metal matrix composites, the Aluminium Matrix Composites are gaining increasing attention for applications in aerospace, defence and automobile industries. The purpose of the current Paper is therefore aimed at highlighting the focus of the current research scenario, in the field aluminium based hybrid composites, to explore the materials for automotive and aerospace applications; this is achieved with the help of stir casting technique. Stir casting is one of the novel methods to produce metal matrix composites with more uniform distribution of matrix and reinforcement constituents. This approach involves mechanical mixing of the reinforcement particulates/particles into a molten metal bath. A crucible is heated to malt aluminum metal, with a motor and blades is placed in the crucible that helps to get uniform molten metal. The reinforcement is poured into the crucible above the melt surface and at a controlled rate, to ensure a smooth and continuous feed. As the blades rotate at moderate speeds, it generates a uniform mixing of the reinforcement particles into the melts to produce homogenous composites. In this paper we discussed about construction and experimentation of stir casting setup for metal matrix composites.
Today composite materials gained popularity in their improved properties over the traditional mat... more Today composite materials gained popularity in
their improved properties over the traditional materials, like
low density, good thermal resistance , better corrosion
resistance and surface finish. The Aluminium based metal
matrix composites have the wide applications in Automotive
and defence industries due to some good properties like
strength to weight ratio, more wear resistance. In the present
work Al6061 Alloy taken as the matrix alloy and zircon as the
reinforcement , stir casting method was chosen to develop this
composite. The melt composites in the graphite crucible were
stirred by the mechanical stirrer and immediately it was
poured to the cast iron moulds. Different samples of 0,3,6,9,
and 12% of zircon were produced. Casted Samples were
machined to ASTM standards. The Properties like tensile
strength, impact strength ,Hardness and wear rate of the
developed composites were investigated. For the 9% of
reinforcement it has been observed a significant improvement
in strength, hardness and reduction in the wear rate.
— An automated Electrical pole installation system is used to install electrical poles with more ... more — An automated Electrical pole installation system is used to install electrical poles with more effective, economical and very less installation time. Implementation area of this system is in urban and rural electrical power supply system. Existing system is not able to install economically, requires more labors and more time to install one electric pole. Our system actually is a portable device, which work effectively to install electric pole in specific place with minimum labors and very less installation time. This is a real time system. This will provide an additional facility of digging hole for the electric pole, lifting and placing electric pole with in same device and in more economical cost. This will provide better results compare with other type of electric pole installation.
Aluminum based metal matrix composites (MMCs) are appropriate materials for structural applicatio... more Aluminum based metal matrix composites (MMCs) are appropriate materials for structural applications in the aircraft and automotive industries because they are ductile, highly conductive, and lightweight and have a high strength-to-weight ratio. Uniform dispersion of the fine reinforcements and a fine-grained matrix improve the mechanical properties of the composite. The present work proposes to take aluminum as the matix and nanomaterials such as carbon nanotube, graphene and nano-diamond as reinforcement to get the nanocomposites. The synthesis is carried out by powder metallurgy technique. Further the works propose to study the microstructural study and density, hardness, wear study of these nano composites with different volume fraction. Scanning electron is done to know the distribution of matrix and reinforcement.
Metal matrix composites are the composite material which includes the reinforcing mixture of alum... more Metal matrix composites are the composite material which includes the reinforcing mixture of aluminium, other metal and a ceramic material. Now days it is widely found in aircraft, sports kits, medicals, electrical items, and in military field application. . But my intension is to find the effect of heat on the hardness, compact strength, and wear resistance of the metal matrix composites. In this experiment a prescribed quantity of aluminium (85%) is reinforced with copper (10%) & alumina (5%) is prepared with stir casting and machined to make cavity into required dimensions as per ASTM standards. The 3 set of specimens (compression, hardness (Rockwell and brinell)) and wear tests are carried out with 3 different specimens.
Aluminium composites contains 85% of Al 2618 alloy, 10% of graphite powder and 5% of E glass have... more Aluminium composites contains 85% of Al 2618 alloy, 10% of graphite powder and 5% of E glass have been fabricated by stir casting method. Wear, hardness and compressive tests are conducted and compared with each other, sliding wear test carried out on pin on disc apparatus with constant speed and time but varying loads. Compressive test carried out in universal testing machine (UTM) for heat treated and non heat treated samples for obtaining compressive strength and it will be compared each other. Brinell and Rockwell hardness are carried out in hardness apparatus. It includes depth of indentation on surface of samples in different positions by using formula of BHN the hardness of the sample is calculated. In case of Rockwell hardness test direct reading from testing apparatus obtained but it includes different scales with having standard loads for example in this thesis B scale used which having load of 100kg. Hence by applying load in different positions on surface of sample and averaging of these readings will give the RHN value. The best results are obtained by heat treated samples compare with un heat treated samples.
This paper describes about the modified locomotive roof top that can generate electricity. The ne... more This paper describes about the modified locomotive roof top that can generate electricity. The new modification of the locomotive roof top is by adding the blade/fins to the horizontal shaft to help it to spin faster and more efficient. Optimum design and performance of the system also discussed. This system is suitable to use for the high speed wind places. The system is containing the combination of the DC generator, roof top wind turbine, batteries. This system managed to produce 12 Vdc to 14 Vdc to charge the 12 Vdc batteries system. The operational concept of the system is the load will use the energy from the batteries that charged using locomotive roof top. The observed performances of system are the voltage and current of the roof top wind turbine, batteries and the load.
In present contest Aluminium based metal matrix composites are rapidly developing group of materi... more In present contest Aluminium based metal matrix composites are rapidly developing group of materials due to their unique combination of properties that include low weight, elevated strength, improved wear and corrosion resistance and relatively good ductility. Obtaining good properties with aluminium as ductile matrix blended with different reinforcement. Generally most common methods for producing this type of metal matrix composites is powder metallurgy since it has many variations and also is relatively low-cost method. A lot of different techniques of compacting aluminium alloy powders have been previously investigated. Among those techniques equal channel angular pressing and powder metallurgy etc. Equal-channel angular pressing (ECAP) is an effective fabrication process for obtaining ultrafine-grained materials. This paper emphasis on aluminum alloy composite processed by ECAP with different passes at room temperature. The factors influencing the mechanical characters are observed, including the die corner angle within the ECAP die and the number of imposed passes. It is shown that good properties may be achieved through ECAP processing when the number of passes in ECAP is reasonably high.(ECAP) stands out due to its beneficial influence on the main problem that arises during powder compaction and that is a non-uniform distribution of reinforcement particles. This paper gives an overview on ECAP method principles, advantages and produced powder composite properties. Copyright©2017, Ramesh et al., This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Abstract— Selection of connecting rod for good performance of engine is very difficult. The mat... more Abstract— Selection of connecting rod for good performance of engine is very difficult. The material used in the connecting rod should be chosen wisely because during manufacturing process it has to undergo various production processes and subsequent heat treatment process, which is very much important for strength and stiffness. Based on which the High Strength Carbon Fiber connecting rod will be compared with connecting rod made up of Stainless Steel and Aluminum Alloy. The results can be used for optimization for weight reduction and for design modification of the connecting rod. Analyses are carried out in ANSYS software.
Nowadays development of low cost composites with preferable good strength is aforemost issue in i... more Nowadays development of low cost composites with preferable good strength is aforemost issue in investigates area. The Polymeric composites with synthetic fibres provides the Advantages like Strength and High stiffness to weight ratio over the conventional materials(Wood, concrete, and steel) along with the constraint of high cost of materials. In present Work a polymer composite is fabricated by using abundantly available hemp, banana Stem fibre, with jute powder and epoxy resin as matrix. The main objectives of this study was to More than Two fibres combined With fibre reinforced with Epoxy resin composites and to determine the maximum load withstanding capacity of the Epoxy composite laminates when they are subjected to tension as compared to the other composites. The specimens were prepared in different ratios of Fibre to resin volume fraction by weight and are subjected to tensile loading in a UTM and tested by gradually increasing the tensile load until it fractures. The results proved that the properties of Natural Fibre Epoxy Polymer composites were inflated with the Decrease in Natural fibre content maximum up to 80% by weight. Therefore, the findings of this tensile characteristics dependence of Natural Fibre with Epoxy Polymer can contribute to a better understanding in its applications.
J. Inst. Eng. India Ser. C, 2023
The objective of this work is to study the thermal behavior of phenol formaldehyde used un-cured ... more The objective of this work is to study the thermal
behavior of phenol formaldehyde used un-cured and chemically
(5% and 10%) cured wood polymer composites under
different ratios. The wood flour with PF resin thoroughly
mixed with by using rotary barrel type whizzer according
to calculated volume proportions. The thermal behavior
of these WPCs showed that the thermic stability slightly
increases with inclusion of wood flour content. The characteristics
of raw material and mixing ratios contribute a
prominent part in the thermal properties of fabricated samples
of wood polymer composites. The limit for temperature
should be 250 °C for practical applications. The two way
ANOVA is used to optimize the experimental results.
J. Inst. Eng. India Ser. C, 2023
Wood apple shell (was) and coconut shell powder (cns) reinforced hybrid composites consisting of ... more Wood apple shell (was) and coconut shell powder
(cns) reinforced hybrid composites consisting of a varying
quantities of pistachio nano-particles (0–4% [incremental
of 1%]) were fabricated and eventually estimated for
mechanical and sliding wear characteristics. Density of these
hybrid composites was directly proportional to proportion of
additives added, whereas porosity was found to be declining
with the increase of pistachio nano-particles. Composites
with 2% pistachio nano-particles and 15% coconut and
wood apple shells powders each had superior tensile and
compressive qualities than different configurations. Dry
sliding wear evaluations of the composed composites
were performed at normal temperature in a pin-on-disc
equipment with varying speeds, distances, and different
loading conditions. Pistachio nano-particles offer the
eminence resistance to the wear, with a contribution ratio of
32.61%, and a hybrid composites with combination of 2 wt%
pistachio nano-particles, 10 n normal load, 1.5 m/s sliding
speed, and 500 m sliding distance resulted in greater wear
resistance as compared to all other category of composites
prepared.
Tuijin Jishu/Journal of Propulsion Technology, 2023
The Indian education system is a complex and diverse system that has evolved over the centuries, ... more The Indian education system is a complex and diverse system that has evolved over the centuries, with influences from different civilizations, religions, and cultures. The Indian education system has made significant progress in expanding access and improving the quality of education, it still faces several challenges.In recent years; the government has introduced several initiatives to address these challenges, such as the National Education Policy 2020, which aims to make education more inclusive, accessible, and effective. Despite the challenges, the Indian education system has produced several world-class scholars, scientists, and leaders, and remains a critical component of India's economic and social development. In this paper an overview of the Indian education system, its merits, de merits, National Education Policy 2020 and few recommendations are discussed that may be useful to the intellectual community and educators at different levels.
International Journal of Engineering Research & Technology (IJERT), 2022
A hand-operated grain collector and bagging system was designed, manufactured, and tested for col... more A hand-operated grain collector and bagging system was designed, manufactured, and tested for collecting and bagging grains (paddy) dried on concrete pavement using locally available materials from the adjacent industrial era.The following major components made up a simple hand grain collection and bagging system: body, wheel, long pipe, vertical stand body (bars), horizontal bars, collector, and bag. Base plate with radial flat bladed kind, slot bar, sweeping box, bagging area, body, and conveyance system
International Journal of Engineering Research & Technology (IJERT), 2022
A knuckle joint is a tensile joint which links two rods. This joint allows for angular misalignme... more A knuckle joint is a tensile joint which links two rods. This joint allows for angular misalignment of the rods and, if managed, can bear compressive loads. These joints are commonly employed in automobile and mechanical systems, like tie rods, and trolley connection. Since it is widely used component or devices in automobiles If the knuckle joint fails, the chances of an accident are increased. As a result, the design and analysis of the knuckle joint must be sufficient to withstand a running situation load without failure. As a result, modelling and analysis of the knuckle joint are carried out in a favourable condition. Modelling and analysis of a knuckle joint was performed by using 3D SOLID EDGE (V18) AND ANSYS (workbench V18.1) respectively to get accurate solution. FE410W material which is used in Railways, this have Yeild strength of 467Mpa, Initially the modelling FORK and other components of the Knuckle joint has done, then this model is imported to ansys to analysis.
Energies, 2022
Ecosystem destruction is one of today’s significant challenges due to fast industrialisation and ... more Ecosystem destruction is one of today’s significant challenges due to fast industrialisation
and an increasing population. It takes several years for solid trash, such as plastic bottles and supermarket bags, to decompose in nature. In addition, plastic disposal techniques such as landfilling,
reuse, and incineration pose significant threats to human health and the environment. In this paper,
we investigated whether the impact of mixing biodiesel with waste oil from recycled plastic on the
resulting fuel mixture’s yields better physical and chemical properties . Consequently, pyrolysis is
one of the most advantageous and practical waste disposal methods as it is both environmentally
benign and efficient. Pyrolysis is the high-temperature thermal breakdown of solid waste to produce
pyrolytic oil. The pyrolytic (plastic) oil produced is converted to a hydrocarbon-rich pyrolytic fuel.
Similar to diesel and gasoline, pyrolytic fuel has the same calorific value. Internal combustion engines
may operate on pyrolytic fuel without suffering a performance reduction. Researchers examined
engine performance and exhaust pollutants. The research discovered that the engine could operate
on plastic pyrolysis fuel at full load, enhance brake thermal efficiency by 6–8%, and lower UBHC
and CO emissions; however, nitrous oxide (NOx) emissions were noticeably higher. The findings
demonstrated the possibility of using plastic pyrolysis fuel as a diesel substitute.
AIP Conference Proceedings , 2020
Analysis of mechanical properties of graphene reinforced aluminum composites treated with shock w... more Analysis of mechanical properties of graphene reinforced aluminum composites treated with shock waves AIP Conference Proceedings 2274, 030040 (2020); https://doi.
EPRA International Journal of Research and Development (IJRD), 2019
The Roller swaging Machine is designed and the individual components were analyzed, the required ... more The Roller swaging Machine is designed and the individual components were analyzed, the required force to draw the terminal or the threaded stud is provided by the Hydraulic system, the Roller dies are used in order to obtain the reduction in the diameter of specific dimensions. To carry out the modelling of all parts was done in Design software Autodesk Inventor V15 using standards, and then imported in analysis software Ansys Workbench V15 to perform static structural analysis. Standard properties, materials, suitable boundary and loading conditions are applied for both analyses and required outputs are mentioned and displayed in results. Results in analysis showed that the required reduction in the diameter of the component or the terminal (threaded stud) is achieved, and stresses and deformation in the parts were analyzed in an assembled condition by providing proper boundary conditions.
IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE), 2019
Natural fibers are considered to have potential use as reinforcing material in polymer matrix com... more Natural fibers are considered to have potential use as reinforcing material in polymer matrix composites because of their good strength, stiffness, low cost, less weight and environment friendly. The interest in natural fiber-reinforced polymer composite materials is rapidly growing both in terms of their industrial applications and fundamental research. They are renewable, cheap, completely or partially recyclable, inexpensive, moderate weight, eco-friendly and biodegradable. In the present work an effort has been made to study the mechanical properties of Areca shell fiber, Areca palm powder and Epoxy reinforced natural composites. It is found from the result that, the mechanical properties of tensile, flexural and impact test of treated areca shell fiber composites is more compared to untreated areca shell fiber composites. In compression and hardness test the untreated areca shell fiber composites have shown better results than compare to treated areca shell fiber composites. From the investigation it is better identified that mechanical properties of Areca shell fiber and Areca palm powder composites shown better strength properties compared to commercially available Nuwood
Metal matrix composites possess significantly improved mechanical properties like high specific s... more Metal matrix composites possess significantly improved mechanical properties like high specific strength, specific modulus, damping capacity and good wear resistance compared to a Unreinforced alloys. Among various discontinuous dispersoids used, fly ash is one of the most inexpensive and low density reinforcement available in large quantities as solid waste by product during combustion of coal in thermal power plants. E-glass is another reinforcement used in this composite to enhance some of the mechanical properties of Al-2024. It is therefore expected that the incorporation of E-glass and fly ash particles in aluminium alloy will promote yet another use of this low-cost and moderate strength by stir casting method. The present investigation has been focused on the tribological properties and parameters are optimized by Taguchi method. Finally it is also validating and analysed by ANOVA.
— In Metal matrix composites, the Aluminium Matrix Composites are gaining increasing attention fo... more — In Metal matrix composites, the Aluminium Matrix Composites are gaining increasing attention for applications in aerospace, defence and automobile industries. The purpose of the current Paper is therefore aimed at highlighting the focus of the current research scenario, in the field aluminium based hybrid composites, to explore the materials for automotive and aerospace applications; this is achieved with the help of stir casting technique. Stir casting is one of the novel methods to produce metal matrix composites with more uniform distribution of matrix and reinforcement constituents. This approach involves mechanical mixing of the reinforcement particulates/particles into a molten metal bath. A crucible is heated to malt aluminum metal, with a motor and blades is placed in the crucible that helps to get uniform molten metal. The reinforcement is poured into the crucible above the melt surface and at a controlled rate, to ensure a smooth and continuous feed. As the blades rotate at moderate speeds, it generates a uniform mixing of the reinforcement particles into the melts to produce homogenous composites. In this paper we discussed about construction and experimentation of stir casting setup for metal matrix composites.
Today composite materials gained popularity in their improved properties over the traditional mat... more Today composite materials gained popularity in
their improved properties over the traditional materials, like
low density, good thermal resistance , better corrosion
resistance and surface finish. The Aluminium based metal
matrix composites have the wide applications in Automotive
and defence industries due to some good properties like
strength to weight ratio, more wear resistance. In the present
work Al6061 Alloy taken as the matrix alloy and zircon as the
reinforcement , stir casting method was chosen to develop this
composite. The melt composites in the graphite crucible were
stirred by the mechanical stirrer and immediately it was
poured to the cast iron moulds. Different samples of 0,3,6,9,
and 12% of zircon were produced. Casted Samples were
machined to ASTM standards. The Properties like tensile
strength, impact strength ,Hardness and wear rate of the
developed composites were investigated. For the 9% of
reinforcement it has been observed a significant improvement
in strength, hardness and reduction in the wear rate.
— An automated Electrical pole installation system is used to install electrical poles with more ... more — An automated Electrical pole installation system is used to install electrical poles with more effective, economical and very less installation time. Implementation area of this system is in urban and rural electrical power supply system. Existing system is not able to install economically, requires more labors and more time to install one electric pole. Our system actually is a portable device, which work effectively to install electric pole in specific place with minimum labors and very less installation time. This is a real time system. This will provide an additional facility of digging hole for the electric pole, lifting and placing electric pole with in same device and in more economical cost. This will provide better results compare with other type of electric pole installation.
Aluminum based metal matrix composites (MMCs) are appropriate materials for structural applicatio... more Aluminum based metal matrix composites (MMCs) are appropriate materials for structural applications in the aircraft and automotive industries because they are ductile, highly conductive, and lightweight and have a high strength-to-weight ratio. Uniform dispersion of the fine reinforcements and a fine-grained matrix improve the mechanical properties of the composite. The present work proposes to take aluminum as the matix and nanomaterials such as carbon nanotube, graphene and nano-diamond as reinforcement to get the nanocomposites. The synthesis is carried out by powder metallurgy technique. Further the works propose to study the microstructural study and density, hardness, wear study of these nano composites with different volume fraction. Scanning electron is done to know the distribution of matrix and reinforcement.
Metal matrix composites are the composite material which includes the reinforcing mixture of alum... more Metal matrix composites are the composite material which includes the reinforcing mixture of aluminium, other metal and a ceramic material. Now days it is widely found in aircraft, sports kits, medicals, electrical items, and in military field application. . But my intension is to find the effect of heat on the hardness, compact strength, and wear resistance of the metal matrix composites. In this experiment a prescribed quantity of aluminium (85%) is reinforced with copper (10%) & alumina (5%) is prepared with stir casting and machined to make cavity into required dimensions as per ASTM standards. The 3 set of specimens (compression, hardness (Rockwell and brinell)) and wear tests are carried out with 3 different specimens.
Aluminium composites contains 85% of Al 2618 alloy, 10% of graphite powder and 5% of E glass have... more Aluminium composites contains 85% of Al 2618 alloy, 10% of graphite powder and 5% of E glass have been fabricated by stir casting method. Wear, hardness and compressive tests are conducted and compared with each other, sliding wear test carried out on pin on disc apparatus with constant speed and time but varying loads. Compressive test carried out in universal testing machine (UTM) for heat treated and non heat treated samples for obtaining compressive strength and it will be compared each other. Brinell and Rockwell hardness are carried out in hardness apparatus. It includes depth of indentation on surface of samples in different positions by using formula of BHN the hardness of the sample is calculated. In case of Rockwell hardness test direct reading from testing apparatus obtained but it includes different scales with having standard loads for example in this thesis B scale used which having load of 100kg. Hence by applying load in different positions on surface of sample and averaging of these readings will give the RHN value. The best results are obtained by heat treated samples compare with un heat treated samples.
This paper describes about the modified locomotive roof top that can generate electricity. The ne... more This paper describes about the modified locomotive roof top that can generate electricity. The new modification of the locomotive roof top is by adding the blade/fins to the horizontal shaft to help it to spin faster and more efficient. Optimum design and performance of the system also discussed. This system is suitable to use for the high speed wind places. The system is containing the combination of the DC generator, roof top wind turbine, batteries. This system managed to produce 12 Vdc to 14 Vdc to charge the 12 Vdc batteries system. The operational concept of the system is the load will use the energy from the batteries that charged using locomotive roof top. The observed performances of system are the voltage and current of the roof top wind turbine, batteries and the load.
In present contest Aluminium based metal matrix composites are rapidly developing group of materi... more In present contest Aluminium based metal matrix composites are rapidly developing group of materials due to their unique combination of properties that include low weight, elevated strength, improved wear and corrosion resistance and relatively good ductility. Obtaining good properties with aluminium as ductile matrix blended with different reinforcement. Generally most common methods for producing this type of metal matrix composites is powder metallurgy since it has many variations and also is relatively low-cost method. A lot of different techniques of compacting aluminium alloy powders have been previously investigated. Among those techniques equal channel angular pressing and powder metallurgy etc. Equal-channel angular pressing (ECAP) is an effective fabrication process for obtaining ultrafine-grained materials. This paper emphasis on aluminum alloy composite processed by ECAP with different passes at room temperature. The factors influencing the mechanical characters are observed, including the die corner angle within the ECAP die and the number of imposed passes. It is shown that good properties may be achieved through ECAP processing when the number of passes in ECAP is reasonably high.(ECAP) stands out due to its beneficial influence on the main problem that arises during powder compaction and that is a non-uniform distribution of reinforcement particles. This paper gives an overview on ECAP method principles, advantages and produced powder composite properties. Copyright©2017, Ramesh et al., This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Abstract— Selection of connecting rod for good performance of engine is very difficult. The mat... more Abstract— Selection of connecting rod for good performance of engine is very difficult. The material used in the connecting rod should be chosen wisely because during manufacturing process it has to undergo various production processes and subsequent heat treatment process, which is very much important for strength and stiffness. Based on which the High Strength Carbon Fiber connecting rod will be compared with connecting rod made up of Stainless Steel and Aluminum Alloy. The results can be used for optimization for weight reduction and for design modification of the connecting rod. Analyses are carried out in ANSYS software.
Nowadays development of low cost composites with preferable good strength is aforemost issue in i... more Nowadays development of low cost composites with preferable good strength is aforemost issue in investigates area. The Polymeric composites with synthetic fibres provides the Advantages like Strength and High stiffness to weight ratio over the conventional materials(Wood, concrete, and steel) along with the constraint of high cost of materials. In present Work a polymer composite is fabricated by using abundantly available hemp, banana Stem fibre, with jute powder and epoxy resin as matrix. The main objectives of this study was to More than Two fibres combined With fibre reinforced with Epoxy resin composites and to determine the maximum load withstanding capacity of the Epoxy composite laminates when they are subjected to tension as compared to the other composites. The specimens were prepared in different ratios of Fibre to resin volume fraction by weight and are subjected to tensile loading in a UTM and tested by gradually increasing the tensile load until it fractures. The results proved that the properties of Natural Fibre Epoxy Polymer composites were inflated with the Decrease in Natural fibre content maximum up to 80% by weight. Therefore, the findings of this tensile characteristics dependence of Natural Fibre with Epoxy Polymer can contribute to a better understanding in its applications.
International Journal of Engineering Research & Technology (IJERT), 2022
A hand-operated grain collector and bagging system was designed, manufactured, and tested for col... more A hand-operated grain collector and bagging system was designed, manufactured, and tested for collecting and bagging grains (paddy) dried on concrete pavement using locally available materials from the adjacent industrial era.The following major components made up a simple hand grain collection and bagging system: body, wheel, long pipe, vertical stand body (bars), horizontal bars, collector, and bag. Base plate with radial flat bladed kind, slot bar, sweeping box, bagging area, body, and conveyance system
International Journal of Engineering Research & Technology (IJERT), 2022
A knuckle joint is a tensile joint which links two rods. This joint allows for angular misalignme... more A knuckle joint is a tensile joint which links two rods. This joint allows for angular misalignment of the rods and, if managed, can bear compressive loads. These joints are commonly employed in automobile and mechanical systems, like tie rods, and trolley connection. Since it is widely used component or devices in automobiles If the knuckle joint fails, the chances of an accident are increased. As a result, the design and analysis of the knuckle joint must be sufficient to withstand a running situation load without failure. As a result, modelling and analysis of the knuckle joint are carried out in a favourable condition. Modelling and analysis of a knuckle joint was performed by using 3D SOLID EDGE (V18) AND ANSYS (workbench V18.1) respectively to get accurate solution. FE410W material which is used in Railways, this have Yeild strength of 467Mpa, Initially the modelling FORK and other components of the Knuckle joint has done, then this model is imported to ansys to analysis.
The properties of MMCs enhance their handling in automotive and various applications for the reas... more The properties of MMCs enhance their handling in automotive and various applications for the reason that of encouraging properties of high stiffness and high strength, low density, high electrical and thermal conductivity, corrosion resistance, improved wear resistance etc. Metal Matrix Composites are a vital family of materials designed at achieving an improved combination of properties. Our paper deals through to fabricate Hybrid Composite by heating Al 2024 in furnace at a temperature of around 4000 C. E-Glass fiber & Fly ash will be added to the molten metal with changing weight fractions and stirred strongly. Then the ensuing composition will poured into the mould to obtain hybrid composite casting. Aluminium alloy (2024) is the matrix metal used in the present investigation. Fly ash and e-glass are used as the reinforced materials to produce the composite by stir casting. Fly ash is selected because of it is less expensive and low density reinforcement available in great quantities as solid disposal from thermal power plants. The Test specimen is prepared as per ASTM standards size by machining operations to conduct Tensile, Compression, Hardness, and wear test. The test specimens are furnished for tensile, compression strength and wear as per ASTM standard E8, E9 and G99 respectively using Universal Testing Machine and pin on disk machine. It is seen that the fabricated MMC obtained has got enhanced mechanical strength.