Synthesis of Nanosized Copper Powder by an Aqueous Route (original) (raw)

Preparation and characterization of nanocrystalline copper powders

Scripta Materialia, 1996

Owing to potentially interesting properties linked to the high volume fraction of grain boundary atoms with respect to those with a bulk environment, nanocrystalline materials have attracted substantial interest. Metallic nanocrystals have been produced using a gas condensation technique. The authors have developed a different process (cryogenic melting) to produce such materials and this has been used to produce nanometric

Reduction and sintering of ultrafine copper powders

Journal of Materials Science Letters, 1989

Slow oxidation treatment is generally adopted to avoid the spontaneous combustions of metal or nitride ultrafine powders (UFPs) with oxygen [1, 2]; however, the study of the effect of the slow oxidation treatment on the characteristics of UFPs is limited [3-6]. The sintering of copper U F P in a vacuum is greatly influenced by the adsorbed gases and oxides which are produced by the slow oxidation treatment and the succeeding exposure to air [3, 4]. The purpose of the present study is to examine the effect of slow oxidation treatment of copper UFP on the sintering characteristics in an H 2 atmosphere. Copper UFPs were produced by a vacuum evaporation technique at Vacuum Metallurgical Co. Ltd. Sintering characteristics in an H2 atmosphere were examined by measuring the dimensional changes of two kinds of copper UFP. One is the slow oxidationtreated copper (Oxidized Cu) UFP; the other is nonoxidation-treated copper (Fresh Cu) UFP. Oxygen

Production and Examination of Nanocrystalline Copper

2006

325-mesh copper powder was ball milled under various conditions to produce copper samples of different grain sizes. One well-milled sample was annealed at varying temperatures and for different times to promote grain growth. These two procedures provide a range of grain sizes for study. Crystallite size was determined by analyzing x-ray diffraction peak broadening. Continuing research would include equal channel

Influence of the Shape of Copper Powder Particles on the Crystal Structure and Some Decisive Characteristics of the Metal Powders

Metals, 2019

Three different forms of Cu powder particles obtained by either galvanostatic electrolysis or a non-electrolytic method were analyzed by a scanning electron microscope (SEM), X-ray diffraction (XRD) and particle size distribution (PSD). Electrolytic procedures were performed under different hydrogen evolution conditions, leading to the formation of either 3D branched dendrites or disperse cauliflower-like particles. The third type of particles were compact agglomerates of the Cu grains, whose structural characteristics indicated that they were formed by a non-electrolytic method. Unlike the sharp tips that characterize the usual form of Cu dendrites, the ends of both the trunk and branches were globules in the formed dendrites, indicating that a novel type of Cu dendrites was formed in this investigation. Although the macro structures of the particles were extremely varied, they had very similar micro structures because they were constructed by spherical grains. The Cu crystallites ...

Characterization of nanocrystalline copper powders prepared by melting in a cryogenic liquid

Materials Science and Engineering: A, 1996

Nanocrystalline copper powders were produced by the cryogenic melting technique. The molten metal is overheated while maintained in levitation by r.f. induction in a flux of liquid nitrogen. A calefaction layer is produced at the interface between the two phases, and it is believed that the nanoparticies are formed by rapid condensation of supersaturated metal vapour. Nanocrystalline copper powders were obtained with a production rate of 60 g h-r and a yield of 75%. The structure and the composition of the powder specimens were investigated by transmission electron microscopy. The particles with an average size of 35 nm are nearly spherical and partially aggregated. It was found that the particles had the structure and lattice parameter of bulk copper, and that the Cu,O oxide phase was also present. This oxide appears as a strained 2.5 nm layer surrounding a metallic copper kernel. Additionally, many twin boundaries are seen crossing the particles. Keywords: Nanocrystals; Copper + Corresponding author, Tel: 33 {l) 46 87 35 95; Fax: 33 (1) 46 75 04 33. ' Present address:

Preparation of shape-controlled copper oxide powders from copper-containing solution

Materials Letters, 2002

Shape-controlled copper oxides have been recovered from copper-containing waste etchant by neutralization with alkali hydroxide. Large amounts of copper-containing waste etchant composed of copper chloride, hydrochloric acid and water are generated from the printed circuit board (PCB) industry. In an environmental and economic point of view, the retrieval of the valuable natural resource from waste is important. In the recycling process of copper oxide from the waste etchant, reaction temperature controls the shapes and sizes of the products. Copper oxide recovered below the reaction temperature of 40 jC was of the needle shape, while copper oxide comes in a platy shape above 40 jC. As a result of the experiments, more than 99% of the copper in the waste etchant was recovered as copper oxide, and its by-products are only sodium chloride and water. Physical properties of the samples have been characterized using scanning electron microscopy (SEM), X-ray powder diffraction (XRD), thermal gravimetric analysis (TGA) and atomic absorption spectroscopy. The particle size scatters in the range of 0.5 -10 Am. Shape-controlled copper oxides are expected to be promising precursors for synthesizing copper powder by reduction. D

INVESTIGATING THE PARTICLE SIZE DISTRIBUTION OF SYNTHESIZED COPPER POWDER VIA ELECTRODEPOSITION

Journal of Engineering Science and Technology, 2021

This paper describes an investigation into the effects of copper concentration, current density, and time of electrolysis on the particle size distribution and morphology of synthesized copper powder via electrodeposition. Characterization of copper powder was performed using Particle Size Analyzer to determine the size distribution, Scanning Electron Microscope to confirm particle size and shape, and X-Ray Diffraction to determine the phase and structure of copper powder. The result shows that copper powder has a singlephase, specifically Cu with purity of 98.42%, face-centred cubic (FCC) crystal lattice, and dendritic structure with cauliflower-like and corn-like shape particles. Electrolysis experiment at a condition of 0.2 A/cm 2 current density and 0.02 M Cu concentration results in the smallest particle size comprising 0.499 μm at 3 seconds, and the size distribution resembles a normal distribution at 15 minutes.

Dominant mechanisms of the sintering of copper nano-powders depending on the crystal misalignment

Computational Materials Science, 2016

Sintering mechanisms of nanoscale copper powder are investigated using molecular dynamics (MD) simulations based on the embedded-atom method (EAM). The densification parameters, such as shrinkage, and relative sintered density are calculated using the two-particle sintering model. This paper considers the important role of crystalline misalignment between two particles on densification. Besides volume diffusion contribution, misalignment between the crystal structures results in enhanced grain boundary diffusion. At low temperatures, grain boundary torque cause particles to rotate to reduce grain boundary energy. At higher temperatures, particle rotation becomes complicated including remarkable twist, and grain boundary tilting due to grain-boundary-like diffusion. These results provide insights to the processing cycle parameters applicable to nano-powders.

Atomistic Simulation of Sintering Mechanism for Copper Nano-Powders

Journal of Korean Powder Metallurgy Institute, 2015

The sintering mechanisms of nanoscale copper powders have been investigated. A molecular dynamics (MD) simulation with the embedded-atom method (EAM) was employed for these simulations. The dimensional changes for initial-stage sintering such as characteristic lengths, neck growth, and neck angle were calculated to understand the densification behavior of copper nano-powders. Factors affecting sintering such as the temperature, powder size, and crystalline misalignment between adjacent powders have also been studied. These results could provide information of setting the processing cycles and material designs applicable to nano-powders. In addition, it is expected that MD simulation will be a foundation for the multi-scale modeling in sintering process.

Pulse Plasma Sintering of Nano-Crystalline Cu Powder

Solid State Phenomena, 2006

Nanocrystalline copper powders, produced by the reduction of the CuO with hydrogen, were consolidated using the pulse plasma sintering (PPS) method. The sintering process was carried out at temperatures between 500 and 900 o C under a load of 60 MPa for 5 min. The average crystallite size of the sintered component obtained at 500 o C was about 80nm and at 900 o C 1880 nm. The components produced at 500 o C had a relative density of 90 %, and those sintered at 900 o C 92 %; their hardness was 215 and 140 HV 0.1 , respectively.