An experimental study on the surface mechanisms formation during the laser milling of PMMA (original) (raw)

PAPER • OPEN ACCESS CO 2 Laser Micro-Engraving of PMMA Complemented By Taguchi and ANOVA Methods

Laser micromachining is used in the microfluidic application, especially in biomedical technology, the point of care diagnostics, and chemical analysis. In this research work, a microengraving was done on PMMA (Polymethylmethacrylate) using a CO2 laser. Based on the Taguchi design of the experiment; 25 experiments were done to study the effect of laser parameters on the micro-engraving process. The effect of input parameters, laser power, engraving speed, and overlapping space has discussed on the micro-engraving characteristic, surface roughness, engraving depth, and overall time of the process. The results show different surface roughness ranged between 7-1.72 µm. Also, the depth results ranged between 20.4-5800 µm which could be used in many various applications. The ANOVA results showed that the engraving speed has a significant"effect on surface roughness and"engraving depth, but in engraving time, the laser power has a substantial impact at 94.06%.

Impact of CNC Milling Parameters on Temperature, Surface Roughness, and Chip Formation of General Purpose PMMA

Key Engineering Materials, 2022

This study evaluates the impacts of machining parameters on the milling of general-purpose poly (methyl methacrylate) (PMMA) with respect to cutting point temperature, maximum machining temperature, and surface roughness. The machining parameters used in the analysis are spindle speed (rpm), depth of cut (mm), and feed rate (mm/min). The extreme ranges of the machining parameters for the material are obtained from trial experiments. From these experiments, four values of each parameter are adopted. This yields 12 experiments, which are divided into three sets. In the first set of experiments, the depth of cut and feed rate are held constant at 0.2 mm and 25 mm/min, while the spindle speed is varied from 1000 rpm to 4000 rpm. In the second set of experiments, the spindle speed and feed rate are held constant at 1000 rpm and 25 mm/min, respectively, while the depth of cut is varied from 0.2 mm to 1.1 mm. In the last set of experiments, the spindle speed and depth of cut are held const...