An in situ powder neutron diffraction study of nano-precipitate formation during processing of oxide-dispersion-strengthened ferritic steels (original) (raw)

Quantitative analysis of fine nano-sized precipitates in low-carbon steels by small angle neutron scattering

Applied Physics A, 2010

The small angle neutron scattering (SANS) technique was used to determine the nano-sized precipitates in interstitial free (IF) and low-carbon (LC) steels with a hot-rolling temperature. The real-space direct model fitting method was applied to quantitatively analyze the SANS data. The magnetic and chemical properties of precipitates in the samples were also investigated by separation and comparison of nuclear and magnetic SANS scattering data. The size distribution of precipitates in the IF steel is in good agreement with the microstructure observation using transmission electron microscopy. The results revealed that the IF steel had two types of non-magnetic precipitates, Ti 4 C 2 S 2 and TiC, with the average size of about 30 nm in diameter and little difference in chemical composition. In case of commercial LC steel, the fine and large precipitates are identified as MnS and Fe 3 C, respectively. The average size of spherical MnS precipitates was about 4.8 nm in radius and the distribution is isotropic. It is likely that the LC steels have almost the same composition and a similar size as precipitates such as MnS and Fe 3 C with different fin

Optimization of milling parameters, processing and characterization of nano-crystalline oxide dispersion strengthened ferritic steel

Powder Technology, 2014

Ferritic steel powder was mechanically milled in a dual drive planetary ball mill, under different milling conditions to optimize the milling parameters. The resulted powder was characterized, using particle size analyzer, X-rays and electron microscope. X-ray peak broadenings were investigated to estimate crystallite size, lattice strain and deformation stress. Better Pearson's coefficient was observed for uniform stress deformation model (USDM) (0.988) in comparison to uniform deformation model (UDM) (0.64) which shows better estimation of lattice parameter. An increase in fineness was observed with an increase in ball to powder ratio as well as for an increase in rotational speed. At the optimized condition, ferritic steel powder, together with Y 2 O 3 , was milled in the dual drive mill to produce oxide dispersion strengthened ferritic steel powder, suitable to be used in nuclear applications. Convoluted morphology, desired for better alloying, was confirmed using an electron microscope. A significant increase in per unit surface area was noticed due to milling using BET surface area analysis. Negligible contamination was observed due to milling atmosphere and mill container. The steel powder produced, was sintered using spark plasma sintering and its density and hardness were measured. High hardness and lower crystallite size were recorded using spark plasma sintering. Addition of Y 2 O 3 shows decreases in the thermal expansion coefficient. Effect of added titanium was studied and an adverse effect on oxide dispersion strengthened steel was noticed.

Synthesis of Nano-Oxide Precipitates by Implantation of Ti, Y and O Ions in Fe-10%Cr: Towards an Understanding of Precipitation in Oxide Dispersion-Strengthened (ODS) Steels

Materials

The properties of oxide dispersion-strengthened steels are highly dependent on the nature and size distribution of their constituting nano-oxide precipitates. A fine control of the processes of synthesis would enable the optimization of pertinent properties for use in various energy systems. This control, however, requires knowledge of the precise mechanisms of nucleation and growth of the nanoprecipitates, which are still a matter of debate. In the present study, nano-oxide precipitates were produced via the implantation of Y, Ti, and O ions in two different sequential orders in an Fe-10%Cr matrix that was subsequently thermally annealed. The results show that the oxides that precipitate are not necessarily favoured thermodynamically, but rather result from complex kinetics aspects related to the interaction between the implanted elements and induced defects. When Y is implanted first, the formation of nanoprecipitates with characteristics similar to those in conventionally produce...

Microstructural characterization of oxide dispersion strengthened ferritic steel powder

Journal of Nuclear Materials, 2013

Oxide dispersion strengthened ferritic steel powder was prepared by mechanical alloying of pre-alloyed ferritic steel powder together with nano Y 2 O 3 in a dual drive planetary ball mill. A detailed investigation was carried out using X-ray diffraction, field emission electron microscopy and transmission electron microscopy. Microstructural parameters such as, crystallite size, lattice strain, deformation stress and dislocation character were evaluated using different Williamson-Hall models; uniform deformation model, uniform stress deformation model and modified Williamson-Hall model and the results obtained were compared and discussed. Uniform stress deformation model and modified Williamson-Hall model were observed to give better estimation of crystallite size as they consider strain anisotropy. With mil ling, dislocation character was observed to be changing, from near edge to mixed type. Lattice parameters of the milled powders were also estimated. Uniform milling with convoluted particle shape and homogeneous distribution of Y 2 O 3 throughout the matrix was observed by using electron microscopy.

Structure of oxide nanoparticles in Fe–16Cr MA/ODS ferritic steel

Materials Letters, 2010

Oxide nanoparticles in Fe-16Cr ODS ferritic steel fabricated by mechanical alloying (MA) method have been examined using high-resolution transmission electron microscopy (HRTEM) techniques. A partial crystallization of oxide nanoparticles was frequently observed in as-fabricated ODS steel. The crystal structure of crystalline oxide particles is identified to be mainly Y 4 Al 2 O 9 (YAM) with a monoclinic structure. Large nanoparticles with a diameter larger than 20 nm tend to be incoherent and have a nearly spherical shape, whereas small nanoparticles with a diameter smaller than 10 nm tend to be coherent or semi-coherent and have faceted boundaries. The oxide nanoparticles become fully crystallized after prolonged annealing at 900 °C. These results lead us to propose a three-stage formation mechanism of oxide nanoparticles in MA/ODS steels.

Development of oxides dispersion strengthened steels for high temperature nuclear reactor applications

Journal of Nuclear Materials, 2009

By introducing a dispersion of nanosized yttrium oxides particles into a steel matrix, the upper temperature limit in mechanical creep strength can be enhanced in temperature by 100 K at least. Production routes for the production of a new class of oxides dispersion strengthened (ODS) steels are investigated within this work. Preliminary results obtained when doping pure iron matrix phase with two types of yttrium oxides (Y 2 O 3 ) nanoparticles (commercial as well as laboratory fabricated nanopowder) are presented. The twofold purpose of this work is firstly to obtain a comparative analysis between the commercial and the laboratory fabricated Y 2 O 3 nanopowder used to produce the doped iron, and secondly to demonstrate the feasibility of new production route by observing the nanostructure of the first test batches with pure iron. Observations are carried out with transmission electron microscopy (TEM) to determine the size distribution of the particles in the powder, while glow discharge optical emission spectroscopy (GDOES) and high resolution-scanning electron microscopy (HR-SEM) are used to analyze the chemical composition and the homogeneity of the produced doped iron. It is demonstrated, that even with small size particles nanopowder fabricated in the laboratory, the distribution is fairly homogeneous compared to the one obtained with a relatively large particles commercial nanopowder, confirming the feasibility of the new production route.

Quantification of oxide particle composition in model oxide dispersion strengthened steel alloys

Ultramicroscopy, 2015

Oxide dispersion strengthened ferritic steels (ODS) are being considered for structural components of future designs of fission and fusion reactors because of their impressive high-temperature mechanical properties and resistance to radiation damage, both of which arise from the nanoscale oxide particles they contain. Because of the critical importance of these nanoscale phases, significant research activity has been dedicated to analysing their precise size, shape and composition (Odette et al., Annu. Rev. Mater. Res. 38 (2008) 471-503 [1]; Miller et al., Mater. Sci. Technol. 29(10) (2013) 1174-1178 [2]). As part of a project to develop new fuel cladding alloys in India, model ODS alloys have been produced with the compositions, Fe-0.3Y2O3, Fe-0.2Ti-0.3Y2O3 and Fe-14Cr-0.2Ti-0.3Y2O3. The oxide particles in these three model alloys have been studied by APT in their as-received state and following ion irradiation (as a proxy for neutron irradiation) at various temperatures. In order ...