Electrostatic actuator with liquid metal–elastomer compliant electrodes used for on-chip microvalving (original) (raw)

Surface micromachined paraffin-actuated microvalve

IEEE/ASME Journal of Microelectromechanical Systems, 2002

Normally-open microvalves have been fabricated and tested which use a paraffin microactuator as the active element. The entire structure with nominal dimension of 600 m 30 m is batch-fabricated by surface micromachining the actuator and channel materials on top of a single substrate. Gas flow rates in the 0.01-0.1 sccm range have been measured for several devices with actuation powers ranging from 50 to 150 mW on glass substrates. Leak rates as low as 500 sccm have been measured. The normally-open blocking microvalve structure has been used to fabricate a precision flow control system of microvalves consisting of four blocking valve structures. The control valve is designed to operate over a 0.01-5.0 sccm flow range at a differential pressure of 800 torr. Flow rates ranging from 0.02 to 4.996 sccm have been measured. Leak rates as low as 3.2 msccm for the four valve system have been measured.

An electrochemical micro actuator

IEEE International Conference on Micro Electro Mechanical Systems, 1995

In this paper an investigation of the feasibility of a new electrochemical micro actuator is presented. The actuator is fabricated using silicon micro-machining techniques. A gas pressure is generated by electrolysis of an aqueous electrolyte solution. The build up pressure is used to change the deflection of a membrane. The actuator has three states: the electrolysis state, in which the

Modeling and fabrication of electrostatically actuated diaphragms for on-chip valving of MEMS-compatible microfluidic systems

Journal of Micromechanics and Microengineering, 2020

This paper presents an analytical model to estimate the actuation potential of an electrostatic parylene-C diaphragm, processed on a glass wafer using standard microelectromechanical systems (MEMS) process technology, and integrable to polydimethylsiloxane (PDMS) based lab-on-a-chip systems to construct a normally-closed microvalve for flow manipulation. The accurate estimation of the pull-in voltage of the diaphragm is critical to preserve the feasibility of integration. Thus, we introduced an analytical model, in a good agreement with the finite element method (FEM), to extend the solution of the pull-in instability by including the effect of nonlinear stretching for multilayered circular diaphragms. We characterized the operation of fabricated diaphragms with a 300 µm radius for the parameters, including pull-in voltage (221 V on average), opening and closing response times (in microseconds), repeatability (more than 50 times), and touch area (25.3% ± 2.6% at pull-in potential). The experimental pull-in voltage shows close accuracy with the predicted results. Moreover, the diaphragm, sealed with a PDMS microchannel, was tested under fluid flow to prove the applicability of microfluidic integration. The hybrid fabrication method enables the realization of optically transparent and durable electrostatic microvalves for complex functioning of polymer-based microfluidic systems, as the extended analytical formulation permits accurate modeling of operation.

A valve-integrated microactuator using homogeneous electro-rheological fluid

Sensors and Materials

For micromachines using fluid power with high power density, a valveintegrated microactuator using homogeneous ER (electro-rheological) fluid is proposed and developed. For higher performance of the micro ER valve that controls the flow of homogeneous ER fluid using the viscosity change due to the applied electric field, the characteristics of the micro ER valve with different ER fluids, the number of bends, and electrode gap lengths are experimentally investigated. Also, a polyimide-diaphragm fluid microactuator is proposed, fabricated, and tested. Then the valveintegrated microactuator is fabricated using above devices and the characteristics are experimentally examined. A micro gripper driven by the microactuator is demonstrated.

A membrane micropump electrostatically actuated across the working fluid

Journal of Micromechanics and Microengineering, 2005

A novel electrostatically actuated valveless micropump is presented whereby an actuation voltage is applied across a working fluid, which takes advantage of the higher relative electrical permittivity of water and many other fluids with respect to air. The device is fabricated in silicon and the diaphragm is made of electroplated nickel, while the assembly is carried out using flip chip

An electrochemical microactuator: principle and first results

IEEE/ASME Journal of Microelectromechanical Systems, 1996

Abstruct-A novel electrochemical microactuator made with the use of silicon micromachining techniques, and its feasibility, are presented. Gas pressure is generated by electrolysis of an aqueous electrolyte solution. The pressure built up is used to change the deflection of a membrane. The actuator has three states: the electrolysis state, in which the pressure is built up; the passive state, in which the circuit is open and the pressure is maintained; and the pressure reduction state, in which the electrodes are short-circuited in order to reverse the electrolysis reaction. The advantage of this type of actuation is a relatively large pressure generation with low energy consumption. Power is required only for pressure build-up and for changing the states. Therefore, this type of actuation has promising applications in pumps or active valves. [162] handling systems such as pumps or active valves (see , for example).

A Hybrid Thermopneumatic and Electrostatic Microvalve with Integrated Position Sensing

This paper presents a low-power hybrid thermopneumatic microvalve with an electrostatic hold and integrated valve plate position sensing. This combination of actuators in a single structure enables a high throw and force actuator with low energy consumption, a combination that is difficult to otherwise achieve. The completed 7.5 mm × 10.3 mm × 1.5 mm valve has an open flow rate of 8 sccm at 600 Pa, a leak rate of 2.2 × 10 −3 sccm at 115 kPa, a open-to-closed fluidic conductance ratio of nearly one million, an actuation time of 430 ms at 250 mW, and a required power of 90 mW while closed. It additionally requires no power to open, and has a built-in capacitive position sensor with a sensitivity of 9.8 fF/kPa. The paper additionally presents analytical models of the valve components, design tradeoffs, and guidelines for achieving an optimized device.

Performance characterization of miniaturized dielectric elastomer actuators fabricated using metal ion implantation

Proceedings of the IEEE International Conference on Micro Electro Mechanical Systems (MEMS), 2008

We report measurements of displacement and mechanical work for miniaturized Dielectric Elastomer Actuators (DEAs) whose compliant electrodes were fabricated using metal ion implantation. 20 to 30 µm thick Polydimethylsiloxane (PDMS) membranes were bonded to silicon chips with through holes of diameter 2 to 3 mm and were implanted on both sides with gold ions. Out-of-plane deflection recorded as a function of voltage and applied mechanical distributed load was in very good agreement with an analytical model. Unloaded vertical displacements up to 7% of the membrane's diameter were recorded and mechanical work up to 0.3 µJ was obtained with an applied pressure of 1 kPa. This performance data and associated model allow such miniaturized polymer actuators to be efficiently dimensioned for different applications, for instance in micropumps and active optical devices.

Fabrication of micro electro-rheological valves (ER valves) by micromachining and experiments

Sensors and Actuators A: …, 2002

As an advanced control component for practical micromachines using¯uid power in millimeter size, the authors have proposed and developed a microvalve using homogeneous electro-rheological (ER)¯uids called micro ER valve and veri®ed the validity through basic experiments using several micro ER valves fabricated by conventional machining. In this paper, further miniaturized ER valves are realized by using micromachining technologies. Firstly, to investigate an ER effect in micro size, several two-port micro ER valves with different electrode gap lengths are fabricated and tested. It is ascertained that the static viscosity change rate is 4.5 constant with miniaturization. Secondly, a threeport micro ER valve is fabricated and the static and dynamic characteristics are experimentally investigated. It is ascertained that the controllable pressure change rate is 60% of supply pressure and the response time T r de®ned in this study is 0.2 s. Finally, the validity of the micro ER valve is con®rmed by applying to position control of a bellows microactuator. #