Analysis of Numerical Modelling of Turbulence in a Conical Reverse‐Flow Cyclone (original) (raw)

Numerical Modeling of the Flow Field and Performance in Cyclones of Different Cone-Tip Diameters

Computers & Fluids, 2011

The effect of the cone tip-diameter on the flow field and performance of cyclone separator was investigated computationally and via mathematical models. Three cyclones with different cone tip diameters were studied using large eddy simulation (LES). The cyclone flow field pattern has been simulated and analyzed with the aid of velocity components and static pressure contour plots. In addition the cyclone collection efficiency based on one-way discrete phase modeling has been investigated. The results obtained demonstrate that LES is a suitable approach for modeling the effect of cyclone dimensions on the flow field and performance. The cone tip-diameter has an insignificant effect on the collection efficiency (the cut-off diameter) and the pressure drop. The simulation results agree well with the published experimental results and the mathematical models trend.

Numerical study of flow field in new design cyclones with different wall temperature profiles: Comparison with conventional ones

Advanced Powder Technology, 2021

Numerical study of the fluid flow and particle dynamics is presented by numerical techniques to charac-29 terize the performance of new design cyclone separators with one, two and three tangential inlets. The 30 design of this cyclone is based on the idea of improving cyclone performance by increasing the vortex 31 length. This cyclone differs from a conventional cyclone with the separation space. Instead of conical part, 32 the separation space of this cyclone consists of an outer cylinder and a vortex limiter. The Reynolds aver-33 aged Navier-Stokes equations with Reynolds stress turbulence model (RSM) are solved by use of the 34 finite volume method based on the SIMPLE pressure correction algorithm in the computational domain. 35 The Eulerian-Lagrangian computational procedure is used to predict particles tracking in the cyclones. 36 The velocity fluctuations are simulated using the Discrete Random Walk (DRW). In the results the effects 37 of number of inlets on the different important parameters such as pressure drop, collection efficiency, 38 axial velocity and turbulence are investigated and deeply discussed. Contours of velocity, pressure and 39 turbulent kinetic energy within these cyclones with different number of inlets are shown. The results 40 show that the cyclone with three inlets has more collection efficiency, less pressure drop and less turbu-41 lence distribution with respect to cyclones with one and two inlets which is good in cyclones perfor-42 mance. Generally it is recommended to use the new cyclone designs with higher number of inlets. 43

Computational Study of Cyclone Flow Fluid Dynamics Using a Different Inlet Section Angle

2000

The conventional design of the cyclone model has been used without significant modifications for about a century. Recently, some studies were carried out to improve equipment performance by evaluating the geometric influence of the tangential inlet section and scroll inlet duct design. In this work, the influence of cyclone inlet section geometry was studied using an angle of 45 degrees

CFD Study of Cyclone Performance: Effect of Inlet Section Angle and Particle Size Distribution

Jurnal Teknologi, 2016

A numerical simulation technique was employed to model the two phase flow in cyclones using computational fluid dynamics (CFD). Three different inlet angles of cyclone, including 45, 0 and-45 degrees were compared to describe the efficiency of the conventional cyclone with the modified inlet angle ones. The results showed that the interaction between solid particles in dilute system could be neglected. The pressure drop was decreased when the inlet angle of the cyclone increased. The cyclone with 45 degrees inlet angle tended to have the lowest pressure drop. The collection efficiency was improved with 45 degrees inlet angle due to high swirling motion of gas flow.

Numerical and Experimental Analysis of Flow Pattern, Pressure Drop and Collection Efficiency in a Cyclone with a Square Inlet and Different Dimensions of a Vortex Finder

2020

The paper presents results of numerical simulations and experimental investigations of a cyclone with a square inlet and different dimensions of a vortex finder. Investigations were conducted for five, different cyclone models. The main goal of the research was to determine the influence of cyclone vortex finder geometry (diameter, length) on key parameters for a cyclone operation, such as: gas flow pattern, gas velocity and pressure distribution, pressure drop and collection efficiency. The analysis of flow pattern inside the cyclone was carried out with the use of CFD (Computational Fluid Dynamics) simulations, verified using CTA (Constant Temperature Anemometry). Similarly, pressure distributions, pressure drop and collection efficiency for cyclones were determined numerically and with measurements. The study demonstrated that dimensions of the vortex finder have a significant effect on a cyclone performance. The numerical visualisations of flow showed some unfavorable and benefi...

An example of the use of computational-fluid-dynamics analysis for simulation of two-phase flow in a cyclone with a tangential inlet

Environment Protection Engineering

The feasibility of using a software package, based on computational fluid dynamics (CFD) codes to simulate two-phase (gas-solid) flows in a cyclone with a tangential inlet was studied. The methodology of numerical simulations and calculations has been presented and the main parameters influencing the effectiveness of the cyclone elaborated. Findings are presented as contour maps of the distribution of selected flow parameters (velocity, pressure) in some parts of the apparatus or as visualizations of vortex formation structures and particle motion trajectories in the cyclone. The results of simulation were compared with those based on literature correlations and experimental results of laboratory tests.

3-D computational fluid dynamics for gas and gas-particle flows in a cyclone with different inlet section angles

Powder Technology, 2006

A three-dimensional computational fluid dynamics (CFD) Reynolds stress model (RSM) was used to describe the gas and gas -solid flow in a cyclone with a scroll inlet duct at three different inlet section angles in relation to the cyclone body. The effects of the inlet section angles on the fluid dynamics inside the cyclone and on the performance parameters (collection efficiency and pressure drop) were analyzed by means of the finite volume method using a computational code and an industrial-sized cyclone for separation of gas-particle phases operated by Votorantim Cimentos Company. The numerical results show that the value for overall collection efficiency in this work increased to 77.2% for the 45-inlet section angle, while that for the normal inlet duct was 54.4% under the same operating conditions. D

Investigation of the flow in a flat bottom cyclone

The main objective of this investigation was to determine the velocity profiles of a swirling flow in a flat bottom cyclone, a cylindrical vessel with central discharges used for classifying or separating particles in industrial processes. A two component laser Doppler velocimeter was used to measure the axial and the tangential component of velocity. A perspex model of a flat bottom cyclone 310,5 mm high and with a diameter of 102 mm was installed in an experimental rig under controlled water flow conditions. The velocity profiles were measured for two different overflow tube (vortex finder) diameters and three different values of pressure drop p Δ in the cyclone. For each cyclone, three different values of both under flowrate through the apex tube and over flowrate through the vortex finder were thus originated, the Reynolds number Re varying in the range 4 10 37

The Effect Of Cyclone Shape And Dust Collector On Gas-Solid Flow And Performance

2012

Numerical analysis of flow characteristics and separation efficiency in a high-efficiency cyclone has been performed. Several models based on the experimental observation for a design purpose were proposed. However, the model is only estimated the cyclone's performance under the limited environments; it is difficult to obtain a general model for all types of cyclones. The purpose of this study is to find out the flow characteristics and separation efficiency numerically. The Reynolds stress model (RSM) was employed instead of a standard k-ε or a k-ω model which was suitable for isotropic turbulence and it could predict the pressure drop and the Rankine vortex very well. For small particles, there were three significant components (entrance of vortex finder, cone, and dust collector) for the particle separation. In the present work, the particle re-entraining phenomenon from the dust collector to the cyclone body was observed after considerable time. This re-entrainment degraded ...

Modified shear stress transport model with curvature correction for the prediction of swirling flow in a cyclone separator

Chemical Engineering Science, 2016

The paper investigates the confined swirling flow in a cyclone. The numerical simulations are performed using a proposed eddy viscosity turbulence model, which accounts for the effects of the streamline curvature and rotation. This distinguishes the current model from the conventional Eddy Viscosity Models (EVMs) that are known to fail to predict the Rankine vortex in swirling flows. Although computationally more expensive approaches, the Reynolds Stress Model (RSM) and Large Eddy Simulation (LES), have demonstrated a high capability of dealing with such flows, these techniques are often unsuited for use in complex design studies where computational speed and robustness are key factors. In the present approach, the Shear Stress Transport with Curvature Correction (SSTCC) turbulence model is modified by the introduction of the Richardson number to account for the rotation and curvature effects. The numerical predictions were validated using experimental results and also compared to the data obtained using the RSM model and various EVMs without the proposed modifications. The investigations started with a benchmark case of a flow through a channel duct with a U-turn, after which more challenging simulations of a high swirling flow within a cyclone separator device were performed. The results show that the proposed model is competitive in terms of accuracy when compared to RSM and proves to be superior to the RSM model in terms of computational cost. Furthermore, it is found that the proposed model preserves the ability to represent the Rankine vortex profile at different longitudinal levels of the cyclone. It is also more efficient in terms of the computational cost than the SSTCC model without the introduced modifications.