Dynamic modelling and energy-efficiency optimization in a 3-DOF parallel robot (original) (raw)

2024, ˜The œinternational journal of advanced manufacturing technology/International journal, advanced manufacturing technology

Energy efficiency is a challenging and relevant research field in modern manufacturing industries, where robotic systems play an essential role in the automation of several industrial operations. In this paper, we present an approach for the energyefficiency optimization of a 3-DOF parallel robot. The proposed strategy leverages the task placement, the execution time, and the length of the robot lower arms to minimize the energy consumption for the execution of a predefined high-speed pick-andplace operation. To evaluate the actuators energy consumption, the kinematic, dynamic and electro-mechanic mathematical models, as well as an equivalent multibody model, of the parallel robot are implemented. The results of extensive numerical simulations show that the proposed strategy provides notable improvements in the energy efficiency of the parallel robot, with respect to alternative approaches. Starting from a pick-and-place task with optimal task placement with a consumption of 38.2 J (with a cycle time of 0.4 s), the energy expenditure can be reduced to 3.75 J (with a cycle time of 1.86 s), with a reduction percentage of 90.2%, by additionally optimizing the execution time, and the length of the robot lower arms. These results lead to a reduction from 5733 J/min (for 150 cycles/min) to 121 J/min (for 32 cycles/min), allowing to choose the best trade-off between robot productivity and consumed energy.

Sign up for access to the world's latest research.

checkGet notified about relevant papers

checkSave papers to use in your research

checkJoin the discussion with peers

checkTrack your impact

Enhancing Energy Efficiency of a 4-DOF Parallel Robot Through Task-Related Analysis

Machines, 2020

Enhancing energy efficiency is one of the main challenges of today's industrial robotics and manufacturing technology. In this paper a task-related analysis of the energetic performance of a 4-DOF industrial parallel robot is presented, and the optimal location of a predefined task with respect to the robot workspace is investigated. An optimal position of the task relative to the robot can indeed reduce the actuators' effort and the energy consumption required to complete the considered operation. The dynamic and electro-mechanical models of the manipulators are developed and implemented to estimate the energy consumption of a parametrized motion with trapezoidal speed profile, i.e., a pick-and-place operation. Numerical results provide energy consumption maps that can be adopted to place the starting and ending points of the task in the more energy-efficient location within the robot workspace.

Energetic analysis of industrial robots for pick-and-place operations

Machines, 8(1), 10, 2020

Enhancing energy efficiency is one of the main challenges of today's industrial robotics and manufacturing technology. In this paper a task-related analysis of the energetic performance of a 4-DOF industrial parallel robot is presented, and the optimal location of a predefined task with respect to the robot workspace is investigated. An optimal position of the task relative to the robot can indeed reduce the actuators' effort and the energy consumption required to complete the considered operation. The dynamic and electro-mechanical models of the manipulators are developed and implemented to estimate the energy consumption of a parametrized motion with trapezoidal speed profile, i.e., a pick-and-place operation. Numerical results provide energy consumption maps that can be adopted to place the starting and ending points of the task in the more energy-efficient location within the robot workspace.

Par4: very high speed parallel robot for pick-and-place

2005 IEEE/RSJ International Conference on Intelligent Robots and Systems, 2005

This paper introduces a four-degree-of-freedom parallel manipulator dedicated to pick-and-place. It has been developed with the goal of reaching very high speed. This paper shows that its architecture is particularly well adapted to high dynamics. Indeed, it is an evolution of Delta, H4 and I4 robots architectures: it keeps the advantages of these existing robots, while overcoming their drawbacks. In addition, an optimization method based on velocity using Adept Motion has been developed and applied to this high speed parallel robot. All these considerations led to experimentations that proved we can reach high accelerations (13 G) and obtain a cycle time of 0.28 s.

Optimization of the 2PRU-1PRS Parallel Manipulator Based on Workspace and Power Consumption Criteria

Applied Sciences, 2021

In the last few years, parallel manipulators are being increasingly studied and used for different applications. The performance of parallel manipulators is very sensitive to the geometric parameters, so it is essential to optimize them in order to obtain the desired function. We propose two optimization algorithms that consider the size and regularity of the workspace. The first one obtains the geometric parameters combination that results in the biggest and most regular workspace. The second method analyzes the geometric parameters combinations that result in an acceptable size of the workspace—even if it is not the biggest one—and finds out which ones result in the lowest power consumption. Even if the results vary depending on the application and trajectories studied, the proposed methodology can be followed to any type of parallel manipulator, application or trajectory. In this work we focus on the dimension optimization of the geometric parameters of the 2PRU-1PRS Multi-Axial ...

Task-dependent energetic analysis of a 3 d.o.f. industrial manipulator

Proc. of 28th International Conference on Robotics in Alpe-Adria-Danube Region, RAAD 2019, 2019

In this paper a preliminary analysis of the energetic performance of an industrial manipulator is presented. In particular, the paper investigates the effects of the trajectory planning on the overall energy consumption of the manipulator in a pick & place task, focusing also on the location of the path within the workspace. An electro-mechanical model of the actuators and the inverse dynamic model of the robot have been developed and used to estimate the robot energy consumption when executing a basic motion task. Results are then collected into energy consumption maps, showing how the location of the task within the robot workspace affects the energetic performance of the robot.

A contribution for developing more efficient dynamic modelling algorithms of parallel robots

International Journal of Mechanisms and Robotic Systems, 2013

Parallel kinematic structures are considered very adequate architectures for positioning and orienting the tools of robotic mechanisms. However, developing dynamic models for this kind of systems is sometimes a difficult task. In fact, the direct application of traditional methods of robotics, for modelling and analysing such systems, usually does not lead to efficient and systematic algorithms. This work addresses this issue: to present a modular approach to generate the dynamic model and through some convenient modifications, how we can make these methods more applicable to parallel structures as well. Kane's formulation to obtain the dynamic equations is shown to be one of the easiest ways to deal with redundant coordinates and kinematic constraints, so that a suitable choice of a set of coordinates allows the remaining of the modelling procedure to be computer aided. The advantages of this approach are discussed in the modelling of a 3-dof parallel asymmetric mechanism.

Architecture optimization of a parallel Schönflies-motion robot for pick-and-place applications in a predefined workspace

Mechanism and Machine Theory, 2016

This paper deals with the architecture optimization of a parallel Schönflies-motion robot admitting a rectangular workspace, which allows to utilize the shop-floor space efficiently for flexible pick-and-place applications. In this work, parametric models including the transmission quality, elasto-statics and dynamics are established and further used in the integrated architectural design optimization. By taking the design requirements and pickand-place trajectory into consideration, the kinematic and dynamic performances of the robot are optimized with prescribed workspace based on a multi-objective optimization approach. The Pareto-front is obtained, which provides optimal solutions to the robot design. Robot prototyping work based on the optimal results is described.

OPTIMIZATION OF JOINTS AND LINKS IN PLANAR PARALLEL ROBOT MECHANISMS

Now a day's Robotic automation becomes a major driving force in modern industrial developments. The parallel robots, also called hexapods or parallel kinematics machine (PKM) are closed-loop mechanisms presenting very good performance in term of accuracy, rigidity and ability to manipulate large load. This paper intends to present a comprehensive synthesis of the Design and optimization of a high Speed Planar Parallel robot. Applications for this type of robot include manufacturing and assembly where high speed and accuracy are required in a relatively small workspace. In present work robots are intended for pick-and-place applications that have a relatively large workspace.

Loading...

Loading Preview

Sorry, preview is currently unavailable. You can download the paper by clicking the button above.