Method for holistic wind turbine drivetrain comparison exemplarily applied to geared and direct drive systems (original) (raw)

Reducing cost uncertainty in the drivetrain design decision with a focus on the operational phase

2020

In order to identify holistically better drivetrain concepts for onshore wind turbine application, their operational behavior needs to be considered in an early design phase. In this paper, a validated approach for estimating drivetrain-concept-specific unplanned operational effort and risk based on open-access data is presented. Uncertain influencing factors are described with distribution functions. This way, the poor data availability in the early design phase can be used to give an indication of the concept's choice influence on the unplanned operational wind turbine behavior. In order to obtain representative comparisons, a Monte Carlo method is applied. Technical availability and drivetrain-influenced unplanned operational effort are defined as evaluation criteria. The latter is constituted by labor, material and equipment expenses. By calculating the range of fluctuation in the evaluation criteria mean values, this approach offers an indication of the inherent risk in the operational phase induced by the drivetrain concept choice. This approach demonstrates that open-access data or expert estimations are sufficient for comparing different drivetrain concepts over the operational phase in an early design stage when using the right methodology. The approach is applied on the five most common state-of-the-art drivetrain concepts. The comparison shows that among those concepts the drivetrain concept without a gearbox and with a permanent magnet synchronous generator performs the best in terms of absolute drivetrain-influenced unplanned operational effort over the drivetrain's lifetime as well as in terms of the inherent risk for the assumptions made. It furthermore makes it possible to give insights into how the different drivetrain concepts might perform in future applications in terms of unplanned operational effort. Exemplarily the impacts of higher torque density in gearboxes, a change to moment bearings and adjusted coil design in electrically excited generators have been analyzed. This analysis shows that the superiority of synchronous-generator concepts manifested in historic data is not entirely certain in future applications. Concluding, this approach will help to identify holistically better wind turbine drivetrain concepts by being able to estimate the inherent risks and effort in the operational phase.

Comprehensive life cycle assessment of large wind turbines in the US

Clean Technologies and Environmental Policy, 2019

The goal of this study was to conduct a comprehensive life cycle assessment (LCA) for large onshore wind turbines in the US, including all phases of the turbine's life cycle separately (materials acquisition, manufacturing, transportation, installation , operation and maintenance, and end of life) and multiple impact categories (environmental, human health, resource consumption). Particular attention was given to make the installation and maintenance phases complete and transparent. The contribution of this study is that it is the first comprehensive LCA for large wind turbines in the US, where different transport distances (including overseas transport of turbine parts), truck emission standards, mixes of electricity sources, and waste disposal practices will affect impacts, compared to those conducted for other countries. It is also the first comprehensive LCA to examine separately all 6 phases of the turbine's life cycle (in particular separating manufacturing from raw material acquisition/installation) and the first to evaluate turbine lifespan as a sensitivity parameter. The study was conducted for 200 Gamesa 2-MW wind turbines located near Abilene, Texas. SimaPro8 software was used for modeling, according to ISO 14040 standards. The manufacturing phase contributed the greatest overall impacts, which was consistent with other studies; hence, alternative methods of manufacturing should be explored to reduce impacts. Installation, transportation, maintenance, and raw materials acquisition ranked second through fifth, respectively. Consistent with other studies, end-of-life ranked last, which means that the disposal method (landfilling or combustion) for turbine parts which are not recycled makes little difference in terms of the overall turbine life cycle. Graphical abstract Keywords SimaPro · TRACI · Renewable energy · Wind energy · Onshore

Techno-Economic Comparison of Operational Aspects for Direct Drive and Gearbox-Driven Wind Turbines

The majority of wind turbines currently in operation have the conventional Danish concept design-that is, the threebladed rotor of such turbines is indirectly coupled with an electrical generator via a gearbox. Recent technological developments have enabled direct drive wind turbines to become economically feasible. Potentially, direct drive wind turbines may enjoy higher levels of availability due to the removal of the gearbox from the design. However, this is only a theory: so far not substantiated by detailed analytic calculation. By providing such a calculation, this paper enables us to quantitatively evaluate technical and economic merits of direct drive and gearbox-driven wind turbines.

Large Wind Farm Life Cycle Assessment

This research paper examines wind power energy which has become the most popular renewable energy today. My study focus on the manufacturing of wind turbines and other components required for the completion of large wind farm projects and their impact on the environment emphasis on the size of megawatt turbine ratings. This study aims to provide a working knowledge and guidance on which turbine rating causes lesser environmental impact. On this paper, life cycle analysis was conducted on 1.5 MW and 3.0 MW wind turbine ratings when being used on a 150 MW wind farm project. The hypothesis arrived at through the use of SimaPro Eco-indicator 99 H/H and IPCC GWP 100a methods. I. INTRODUCTION Wind power has expanded globally more than two folds since year 2000 compared to other sources of renewable energies. The fast phasing of technological innovations have continued to advance making wind turbines highly efficient, reliable, and able to provide reactive support in Bulk Electric system. ...

SUPPORT AT THE CHOICE OF SOLUTIONS TO THE PHASE OF PRELIMINARY DESIGN BASED ON RELIABILITY ANALYSIS « APPLICATION TO GEARED-DRIVE AND DIRECT-DRIVE WIND TURBINES

In the context of industrial competitiveness, taking into account the process design throughout the product life cycle is inevitable, from the expression of the need to recycle, the capitalization and knowledge management increasingly a target much sought after companies because of increased knowledge. Indeed, during the approval phase and use studies and scientific researches make have generated knowledge especially that concerning the reliability of system components. Methods of the knowledge structuring in mechanical design, based on functional approaches are analyzed and compared. We propose an energy approach based on the Law of System Completeness, which decomposes a system specific entity. This article provides help in the choice of solutions to the phase of preliminary design between direct-drive and geared drive wind turbine concepts, based an analytical reliability methods. Reliability data from field surveys will be used in this study in particular the failure rate. First, we propose a model of reliability of both existing and modified concepts, using a decomposition of systems at a detailed level, then qualification will be carried out of the global model is done with respect to the need expressed by the user, and which is the reason for its existence. Such a tool is intended to help designers make decisions about the choices inherent in comparison between these concepts.

A multi-objective framework for the optimisation of life-cycle costs of wind turbines

2016

Multi-objective optimization of the life-cycle costs and reliability of offshore wind turbines (WTs) is an area of immense interest due to the widespread increase in wind power generation across the world. Though there has been significant research done in this field for structures such as bridges and offshore oil and gas platforms, less research has been conducted for the costs and reliability optimization of offshore WTs. Most of the existing studies have addressed the conjunction of structural reliability and the Bayesian preposterior analysis for multi-objective optimization. This paper proposes and extension of the previous approaches as a novel framework for multi-objective probabilistic optimization of the total life-cycle costs and reliability of WTs by combining the elements of structural reliability analysis, Bayesian pre-posterior analysis with neuro-fuzzy and evolutionary algorithms. The output of this framework would determine the optimal inspection, monitoring and main...

Life cycle assessment of a multi-megawatt wind turbine

Renewable Energy, 2009

At the present moment in time, renewable energy sources have achieved great significance for modern day society. The main reason for this boom is the need to use alternative sources of energy to fossil fuels which are free of CO 2 emissions and contamination. Among the current renewable energy sources, the growth of wind farms has been spectacular. Wind power uses the kinetic energy of the wind to produce a clean form of energy without producing contamination or emissions. The problem it raises is that of quantifying to what extent it is a totally clean form of energy. In this sense we have to consider not only the emissions produced while they are in operation, but also the contamination and environmental impact resulting from their manufacture and the future dismantling of the turbines when they come to the end of their working life. The aim of this study is to analyse the real impact that this technology has if we consider the whole life cycle. The application of the ISO 14040 standard [ISO. ISO 14040. Environmental management -life cycle assessment -principles and framework. Geneva, Switzerland: International Standard Organization; 1998.] allows us to make an LCA study quantifying the overall impact of a wind turbine and each of its components. Applying this methodology, the wind turbine is analysed during all the phases of its life cycle, from cradle to grave, with regard to the manufacture of its key components (through the incorporation of cut-off criteria), transport to the wind farm, subsequent installation, start-up, maintenance and final dismantling and stripping down into waste materials and their treatment.

Development of a quantitative analysis system for greener and economically sustainable wind farms

Keywords: The early wind farm design stage Cleaner energy Environmental impact reduction Return on investment a b s t r a c t This paper reports the development of a quantitative analysis system for selecting a greener and economically sustainable wind farm at the early design stage. A single wind turbine produces a limited amount of carbon emissions throughout its lifecycle. By taking a broader view, such as wind farms, collectively such an application would have a greater impact upon the environment and cost. Recent research on wind farms tends to focus on wind flow modelling to enable accurate prediction of power generation. Therefore, this paper presents a quantitative approach to predict a wind farm's lifetime (i) carbon emissions and intensity; (ii) potential energy production; (iii) return on investment and (iv) payback time from an early design perspective. The overall contribution of this work is to develop a quantitative approach to enable the selection of 'greener' designs for reducing the environmental impacts of a wind farm with hub heights between 44 m and 135 m while still considering its economic feasibility assessment. This newly developed system could potentially be used by top-management and engineers of wind turbine manufacturers and wind energy service providers for cleaner energy provision.

The eco-conscious wind turbine: bringing societal value to design

Wind turbines are designed to minimize the cost of energy, a metric aimed at making wind competitive with other energyproducing technologies. However, now that wind energy is competitive, how can we increase its value for society? And how much would a societal gain cost other stakeholders, such as investors or consumers? This paper tries to answer these questions from the perspective of wind turbine design. Although wind turbines produce green renewable energy, they also generate various impacts on the environment, as all human endeavours. Among all impacts, the present work adopts the environmental effects produced by a turbine over its entire life cycle, expressed in terms of CO 2-equivalent emissions. A new approach to design is proposed, whereby Pareto fronts of solutions are computed to define optimal trade-offs between economic and environmental goals. The new proposed methodology is demonstrated on the redesign of a baseline 3 MW wind turbine at two locations in Germany, differing for typical wind speeds. Among other results, it is found that, in these conditions, a 1% increase in the cost of energy can buy about a 5% decrease in the environmental impact of the turbine. Additionally, it is also observed that in the specific case of Germany, very low specific-power designs are typically favored, because they produce more energy at low wind speeds, where both the economic and environmental values of wind are higher. Although limited to the sole optimization of wind-generating assets at two different locations, these results suggest the existence of new opportunities for the future development of wind energy where, by shifting the focus slightly away from a purely cost-driven short-term perspective, longer-term benefits for the environment (and, in turn, for society) may be obtained.

A review of life cycle assessments on wind energy systems

The International Journal of Life Cycle Assessment, 2012

Purpose Several life cycle assessments (LCA) of wind energy published in recent years are reviewed to identify methodological differences and underlying assumptions. Methods A full comparative analysis of 12 studies were undertaken (10 peer-reviewed papers, 1 conference paper, 1 industry report) regarding six fundamental factors (methods used, energy use accounting, quantification of energy production, energy performance and primary energy, natural resources, and recycling). Each factor is discussed in detail to highlight strengths and shortcomings of various approaches. Results Several potential issues are found concerning the way LCA methods are used for assessing energy performance and environmental impact of wind energy, as well as dealing with natural resource use and depletion. The potential to evaluate natural resource use and depletion impacts from wind energy appears to be poorly exploited or elaborated on in the reviewed studies. Estimations of energy performance and environmental impacts are critically analyzed and found to differ significantly. Conclusions and recommendations A continued discussion and development of LCA methodology for wind energy and other energy resources are encouraged. Efforts should be made to standardize methods and calculations. Inconsistent use of terminology and concepts among the analyzed studies are found and should be remedied. Different methods are generally used and the results are presented in diverse ways, making it difficult to compare studies with each other, but also with other renewable energy sources.