Machine learning based knowledge discovery and modeling of silicon content of molten iron from a blast furnace (original) (raw)

Artificial Neural Network for Predicting Silicon Content in the Hot Metal Produced in a Blast Furnace Fueled by Metallurgical Coke

Materials Research-ibero-american Journal of Materials, 2022

The main production route for cast iron and steel is through the blast furnace. The silicon content in cast iron is an important indicator of the thermal condition of a blast furnace. High silicon contents indicate an increase in the furnace's thermal input and, in some cases, may indicate an excess of coke in the reactor. As coke costs predominate in the production of cast iron, tighter control of the silicon content therefore has economic advantages. The main objective of this article was to design an artificial neural network to predict the silicon content in hot metal, varying the number of neurons in the hidden layer by 10

On the Challenges of Applying Machine Learning in Mineral Processing and Extractive Metallurgy

Minerals

The application of Machine Learning in Mineral Processing and Extractive Metallurgy has important benefits in terms of increasing the predictability and controllability of the processes, optimizing their performance, and improving maintenance. However, this application has significant implementation challenges. This paper analyzes these challenges and proposes ways of addressing them. Among the main identified challenges are data scarcity and the difficulty in characterizing abnormal events/conditions as well as modeling processes, which require the creative use of different learning paradigms as well as incorporating phenomenological models in the data analysis process, which can make the learning process more efficient. Other challenges are related to the need of developing reliable in-line sensors, adopting interoperability data models and tools, and implementing the continuous measurement of critical variables. Finally, the paper stresses the need for training of advanced human ...

Machine Learning Methods Applied for Modeling the Process of Obtaining Bricks Using Silicon-Based Materials

Materials

Most of the time, industrial brick manufacture facilities are designed and commissioned for a particular type of manufacture mix and a particular type of burning process. Productivity and product quality maintenance and improvement is a challenge for process engineers. Our paper aims at using machine learning methods to evaluate the impact of adding new auxiliary materials on the amount of exhaust emissions. Experimental determinations made in similar conditions enabled us to build a database containing information about 121 brick batches. Various models (artificial neural networks and regression algorithms) were designed to make predictions about exhaust emission changes when auxiliary materials are introduced into the manufacture mix. The best models were feed-forward neural networks with two hidden layers, having MSE < 0.01 and r2 > 0.82 and, as regression model, kNN with error < 0.6. Also, an optimization procedure, including the best models, was developed in order to d...