The effect of test parameters on large particle slurry erosion testing (original) (raw)

High speed slurry-pot type erosion wear tester

A high speed slurry-pot type erosion wear tester was developed for testing of wear resistant materials for industrial applications. In the tester, the samples are attached to a vertical rotating shaft on four levels in a pin mill configuration. High speeds at the sample tip, up to 20 m/s, can be achieved also with large abrasive size up to 10 mm. In the tests, the equipment proved to be functional and durable even with the high loads created by the high speeds and large abrasive sizes. There are, however, large variations in the slurry concentrations and thereby wear rates at the different sample levels. In the tests with fixed sample levels, this leads to considerable uncertainties and variations in the test results. Therefore, another test method with sample rotation was developed. By rotating the samples evenly through all sample levels, the overall deviations between samples could be minimized. With the sample rotation method, up to eight materials can be tested simultaneously. ...

Design and performance of slurry erosion tester

A slurry whirling arm erosion test ring was constructed and a series of erosion tests and post-erosion analysis were carried out using a paint erosion indication technique. The pattern of the paint removal presented a highly visual and accelerated map for the erosion process and its behavior. Also, the erosion rate of paint removal was investigated under a number of erosion variables. It was observed that the rebounding of the erodent particles from the sample surface play an important role in developing erosion for this tester. The erosion pattern showed that the effect of the rebound particles depends on the impact velocity and impingement angle. It was also observed that the erosion behavior of paint as a function of impingement angle, impact velocity, and erosion time was similar to that reported in literature for engineering materials. The slurry whirling arm erosion tester seems to be promising for simulating the slurry process in real cases.

Effect of Impacting Particle Kinetic Energy on Slurry Erosion Wear

Journal of Bio- and Tribo-Corrosion, 2015

In the present investigation, the effect of kinetic energy of different materials of the same-sized solid particles is examined on copper as target material using slurry pot tester. Quartz, Silicon carbide and Alumina are the impacting solid particles used for conducting trials. It is understood that the kinetic energy and stress concentration of impacting particles on target surface are responsible for material removal from the target surface, also the effect of erodent property like its shape and density is more dominant at shallow impact angles compared to higher impact angles. However, it is reported in literature that the exponent of velocity varies from 1.87 to 4.00 for ductile materials. Thus, different materials with the same-sized solid particles at constant kinetic energy were used to conduct the experiments. It is observed that for three different materials mass loss for the same mean particle size is nearly constant at 90°orientation angle but variation is found in 30°orientation angle. Further, the SEM micrographs of these solid particles show that alumina have sharp edges and angular nature. Silicon carbide is sub-angular in nature while quartz is blocky in nature. SEM micrographs of eroded surfaces show that at shallow impact angles the material is mainly removed by the platelet mechanism and material is displaced in the direction of flow. Also it is observed that increasing the velocity for quartz particle increases the crater length as compared to other two materials. Erosion wear was found more when alumina are used as the impacting particle due to their angular nature. At normal impact, indentation craters with rim are observed with significance increase in crater size when quartz is used as impacting particles.

Effect of Particles Type, Velocity, and Impact Angle on Slurry Erosion of Stainless Steel Using Simple Test Rig

Journal of Al-Azhar University Engineering Sector

The present work is a study of the effect of slurry particle type, impact angle, and velocity, and test duration time on the erosion process of stainless steel 316, 304. Erosion change the surface geometry of the parts, components of machines that will affect the performance and efficiency of the parts may be causing the parts failure. Mud or sand particles were used in water with concentration of 40 wt. %. The particle maximum dimension is 550 µm. Specimens velocities were 2.3m/s and 5.75 m/s using a simple test rig was designed and fabricated to investigate slurry erosion and cavitation erosion. This is done by rotating the specimens in a transparent tank containing slurry with the desired composition and concentration with a fluid. The velocity of specimens can be from zero m/s up to 14 m/s. The specimen weight loss of the eroded sample was examined and was evaluated. The weight loss is measured using a balance with sensitivity of 0.0001g, and the surface is photography using SEM examination. Results show that; the increase of particles hardness results in increase the weight loss. And increase the testing time affecting the wear rate. Also increase velocity increasing weight loss.

Development of Slurry Jet Erosion Tester to Simulate the Erosion Wear due to Solid-Liquid Mixture

A Jet erosion is normally used to study the relative erosion behaviour of different material at moderate solid concentration, velocity, and particle size and impact angle. A slurry pot t is then fabricated by inserting propeller from the bottom of the cylinder and is rotated at the speed required for uniform distribution. The test specimens are then mounted on test fixture which is fixed and has a provision to move in different angular position to find out the wear for different angles. Erosion of materials is occurs due to the impact of high velocity of slurry which is comes out from the nozzle and impacting on the test specimen. Two different experiments are conducted preliminarily first for repeatability test for fix parameters such as 450,particle size 655micron,angle and 10% solid concentration for 60 minutes and another one for authentication. The results were obtained for ductile material and are found in good arrangement with the literature.

Experimental technique to analyse the slurry erosion wear due to turbulence

2009

Erosion due to turbulence is a predominant factor in plant design for slurry handling. DUCOM Instruments (P) Ltd. has built a "counter rotating double disc erosion tester" to analyse surfaces for erosion due to turbulence. Volume loss of Stainless Steel and aluminum as a function of varying time, particle hardness, speed and slurry concentration is evaluated in this erosion tester. Individual study on the effect of corrosion on the total volume loss is conducted and found to be high in alumina slurry and low in silica slurry.

Erosion wear studies on high concentration fly ash slurries

Wear, 2017

Erosion is an unavoidable phenomenon in the pipelines transporting bulk solids in both hydraulic and pneumatic conveying modes. Erosion wear depends on a number of factors like hardness of the material, size and shape of the solid particles, solid concentration, velocity of particles, impact angle of solids on the target material surface etc. Several investigators have made systematic studies to establish the functional dependence of erosion wear on various parameters. In the case of hydraulic conveying of the solids in slurry form, most of these studies are limited to low and medium solid concentrations only. But with the advent of new economical, environment friendly and water saving technology of solid conveying in the form of high concentration slurries (HCSD) the study of erosion wear at these concentrations becomes necessary. Hence, in the present study a modified pot tester capable of operating at high concentrations (C w 460% by mass) has been designed and fabricated. Measurements have been made with fly ash slurries at various concentrations (in the range 50% to 70% by mass) and relative velocities (in the range 1 to 4 m/s). It is observed that the parametric dependence of erosion wear at high solid concentrations is at variance with that observed at lower concentrations. The erosion wear was found to have a stronger dependence on concentration as compared to relative velocity. Studies are also conducted to investigate the effect of variation of angle of impact on the erosion wear at a solid concentration of 65%(by mass) and it is noticed that erosion rate shows a maximum at an angle of 45°.

Understanding particle dynamics in erosion testers—A review of influences of particle movement on erosion test conditions

Wear, 2009

a b s t r a c t An understanding of particle dynamics is important when determining material erosive wear in any erosion tester, because particle impact conditions are primarily influenced by particle acceleration. A better understanding of particle dynamics in the testers will aid the control of erosion test conditions and therefore improve the accuracy of measurement. In this paper, particle dynamics in the two most popular erosion testers, the centrifugal erosion tester and the gas-blast erosion tester, has been discussed in detail. Mechanisms of particle acceleration in the two types of testers were explored and computational models of particle dynamics were described briefly. A review of the experimental determination of important characteristics of particle dynamics (such as particle velocity, particle trajectory, particle dispersion and particle rotation) showed how they influenced particle movement and therefore the particle impact conditions. In addition, comparison of the particle dynamics in the two types of erosion testers showed that differences of particle acceleration may lead to significantly different results at identical pre-set test conditions. It may be concluded that it is not possible to directly compare the results obtained in different types of erosion testers even under notionally identical test conditions.