A study on diesel spray tip penetration and radial expansion under reacting conditions (original) (raw)
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Diesel Spray: Development of Spray in Diesel Engine
Sustainability
Research and development in the internal combustion engine (ICE) has been growing progressively. Issues such as air pollution, fuel cost, and market competitiveness have driven the automotive industry to develop and manufacture automobiles that meet new regulation and customers’ needs. The diesel engine has some advantages over the gasoline or spark ignition engine, including higher engine efficiency, greater power output, as well as reliability. Since the early stage of the diesel engine’s development phase, the quest to obtain better atomization, proper fuel supply, and accurate timing control, have triggered numerous innovations. In the last two decades, owing to the development of optical technology, the visualization of spray atomization has been made possible using visual diagnostics techniques. This advancement has greatly improved research in spray evolution. Yet, a more comprehensive understanding related to these aspects has not yet been agreed upon. Diesel spray, in parti...
Air/fuel mixing process in the combustion chamber of Diesel engines plays an important role on the combustion efficiency. This mixing depends on the particle size distribution in the spray, on the local velocity of fuel droplets in the spray and on the air entrainment. Nozzle geometry as well as nozzle internal flow conditions influence many of these spray properties. An experimental study of the influence of the nozzle geometry on these properties has been conducted. The spray structure and the particle size distribution are determined using image shadowgraphy, the axial velocities near the nozzle outlet have been measured using Laser Correlation Velocimetry. Gas velocities are measured using Fluorescent Particle Image Velocimetry. It is found that the cavitation plays a role of major importance on the atomization process and on the interaction between the liquid spray and the surrounding gas.
Study of liquid and vapor phase behavior on Diesel sprays for heavy duty engine nozzles
Applied Thermal Engineering, 2016
A lot of effort has been put in the past years into the understanding of the delivery and development of diesel sprays in engine-like conditions as it has been proved to be a very important step for the design of better and cleaner commercial engines. Due to the bigger share of passenger cars engines over heavy duty engines, the research has been mainly focused on the investigation using small nozzles. This paper studies two nozzles with diameters representative of those that can be encountered in heavy duty engines, with the objective of corroborating the conclusions gathered for small nozzles representative of passenger car engines. The experimental data have been acquired by state-of-the-art techniques and equipment, and serves two purposes: further the understanding of the physics involved in the injection event and spray evaporation; and provide a dataset to CFD models that can accurately predict the behavior of the injection event. The tests were performed in a constant pressure flow vessel that allows to simulate enginelike conditions (1000 K and 15 Mpa) with continuous flow. The injection system tested is a novel, common-rail, solenoid-actuated injector for heavy duty applications which operates up to 220 Mpa. All experiments were performed in non-reacting conditions. The extended test matrix allowed to determine the influence of several parameters such as rail pressure, gas temperature, gas density, and nozzle geometry on the air-fuel mixing and evaporation process, by analyzing the spray penetration and spreading angle. Mie scattering and double-pass Schlieren optical configurations have been used to measure global liquid and vapor penetration, respectively. The data proves that spray penetration at low temperature can be up to 15% faster than spray penetration at high temperature conditions at the same density for the nozzles experimented, which limits the usability of low temperature experiments to infer the behavior of the injector at high temperature conditions. The data also shows that the nozzle with the biggest diameter provided the highest value of stabilized liquid length as expected. Also, when vapor phase is reached, the temperature has negligible effect on the global diesel spray morphology, and no influence on the tip penetration or on the spreading angle.
Spray development and combustion characteristics for common rail diesel injection systems
2002
An attempt to understand, further, the processes of auto-ignition, combustion and ultimately emission formation for a common rail diesel injection system, has lead to an investigation into the effects in-cylinder density and fuel injection pressure have on liquid penetration, vapour formation and auto-ignition delay. Although several correlations for diesel spray penetration at different operating conditions have been presented in the literature, to date the findings are inconclusive with only limited investigation into the operating envelope expected in present and future high speed direct injection diesel engines.
Advances in Diesel Fuel Injection and Sprays
The present study focuses on the causes of dissimilarity in the flow structures of sprays produced by different holes of the same direct injection high-pressure diesel nozzle. To assess the effect of nozzle geometry on the transient spray structure, photographs of the spray plumes produced by VCO, mini-sac and reduced sac nozzles at different delays from the start of injection were acquired. Injected fuel volume, feeding pressure, injection duration, spray penetration and cone angle were measured for all the investigated nozzles. A statistical analysis of the acquired images and data showed that sprays from the same hole were highly repeatable even with clear hole-to-hole variation of the spray structure. In particular, for the three investigated nozzle geometries the effect of nozzle flow rate, hole inlet and outlet diameter, needle geometry and working time under engine conditions were investigated. Microscope pictures of the nozzle holes were also acquired. Measurements showed that no correlation exists between spray structure and micro-defects in the holes geometry caused by drilling operations in the range of the investigated conditions (injection pressure ranging between 40 and 140 MPa). Whereas a strong dependence on needle dynamics and on the eccentricity between the nozzle and the needle due to asymmetric feeding conditions was observed.
Fuel temperature influence on diesel sprays in inert and reacting conditions
Applied Thermal Engineering, 2012
The detailed knowledge of the evaporationecombustion process of the Diesel spray is a key factor for the development of robust injection strategies able to reduce the pollutant emissions and keep or increase the combustion efficiency. In this work several typical measurement applied to the diesel spray diagnostic (liquid length, lift-off length and ignition delay) have been employed in a novel continuous flow test chamber that allows an accurate control on a wide range of thermodynamic test conditions (up to 1000 K and 15 MPa). A step forward in the control of the test boundary conditions has been done employing a special system to study the fuel temperature effect on the evaporation and combustion of the spray. The temperature of the injector body has been controlled with a thermostatic system and the relationship between injector body and fuel temperature has been observed experimentally. Imaging diagnostics have been employed to visualize the liquid phase penetration in evaporative/inert conditions and, lift-off length and ignition delay in reactive condition. The results underline a clear influence of the injector body temperature on both conditions, evaporative and, in a lesser degree, reactive; finally the physical models found in the literature have been compared with the results obtained experimentally.
Experimental Thermal and Fluid Science, 2014
In this work, three Engine Combustion Network (ECN) single-hole nozzles with the same nominal characteristics have been tested under a wide range of conditions measuring spray penetration and spreading angle. n-dodecane has been injected in nonevaporative conditions at different injection pressures ranging from 50 to 150 MPa and several levels of ambient densities from 7.6 to 22.8 kg/m 3 . Nitrogen and Sulphur Hexafluoride (SF 6 ) atmospheres have been explored and,in the first case, a temperature sweep from 300 to 550 K at constant gas density has been executed. Mie scattering has been used as the optical technique by employing a fast camera, whereas image processing has been performed through a home-built Matlab code.
Gas Entrainment Characteristics of Diesel Spray During End of Injection Transient
Atomization and Sprays, 2009
In this study, gas entrainment characteristics of a diesel spray injected by a group of closely spaced twoorifices (group-hole nozzle) were investigated. Both free and wall-impinging sprays were considered. The gas entrainment characteristics of the group-hole nozzle spray were compared to those of single-hole nozzle sprays: one has the same total hole area with the group-hole nozzle, and the other has the same hole diameter. The gas entrainment characteristics of diesel sprays were investigated using a particle image velocitmetry technique coupled with a laser induced fluorescence technique (LIF-PIV technique). The spray tip penetration of the group-hole nozzle was the shortest among the applied nozzles in a free spray condition, while it was the longest in a wall-impinging condition. In the free spray condition, the gas entrainment of the spray was enhanced by the group-hole nozzle due to extensive momentum exchange with surrounding gas and superposed gas entrainment motion of the two-jets injected by the group-hole nozzle. After wall-impingement, the group-hole nozzle spray showed a stronger walljet vortex and increased gas entrainment compared to the single-hole nozzle sprays due to enhanced spray/wall interaction caused by the momentum interaction of the two-jets from the group-hole nozzle. Asymmetric shape of the group-hole nozzle spray resulted in an asymmetric gas velocity distribution of the spray both in the free and wall-impinging conditions.