Mixing of high performance concrete: effect of concrete composition and mixing intensity on mixing time (original) (raw)

Effect of Low Mixing Speed on the Properties of Prolonged Mixed Concrete

Civil Engineering Journal, 2020

The mixing process of concrete consists of dispersing the constituent ingredients (i.e. cement, admixtures, sand, and gravel) in water to homogeneous and solid product. The properties of the final product depend on mixing parameters such as mixing time and mixing speed. Ready Mixed Concrete (RMC) should be mixed for a long time with limited speed until delivered to the working site. This long time depends on long transport distances and traffic conditions. The present study investigated the effects of long mixing time on the properties of concrete without any change in its proportions during the mixing process and the effects of using the chemical admixtures: super plasticizers and retarders on its effectiveness, using a drum batch mixer. It has two directions of rotation: one for mixing concrete and the other for discharging it. This research identified concrete mixtures with local available materials i.e. cement, sand as fine aggregates, dolomite as coarse aggregates, water and ch...

ACHIEVING MIXTURES OF ULTRA-HIGH PERFORMANCE CONCRETE

CONSTRUCTII Journal

Ultra-High Performance Concrete (UHPC) is a relatively new concrete. According to [11] UHPC is that concrete which features compressive strength over C100/115 class. Up to this point standards for this type of concrete were not adopted, although its characteristic strength exceeds those specified in [33]. Its main property is high compressive strength. This provides the possibility of reducing the section of elements (beams or columns) made of this type of concrete, while the load capacity remains high. The study consists in blending mixtures of UHPC made of varying proportions of materials. The authors have obtained strengths of up to 160 MPa. The materials used are: Portland cement, silica fume, quartz powder, steel fibers, superplasticiser, sand and crushed aggregate for concrete -andesite. Keywords: proportion of materials, steel fibers, silica fume, quartz powder, superplasticiser REZUMAT Betonul de ultra înaltă rezistență (BUIR) este un beton relativ nou. Potrivit [11] BUIR es...

The Effect of Mixtures Material Constituent on Producing Ultra-High-Performance Concrete Locally

Civil Engineering and Architecture, 2024

Ultra-high-performance concrete (UHPC), is a modern concrete technology that has gained popularity recently. It has very high compressive strength, ranging from 120 MPa to over 180 MPa. Numerous research studies on the mechanical properties of UHPC have been conducted, including compressive and tensile strength, durability, low porosity, and high resistance to abrasion, impact, chemical attack, and exposure to environmental conditions. Many of the UHPC mixtures used have a commercial name, which is delivered as a sold-ready mix package from the manufacturer. In this paper, an experimental program was conducted to investigate the effect of mixture material proportions on producing (UHPC). Fourteen trial mixtures were tested to achieve the maximum possible compressive strength using different types and proportions of constituents that were available locally and comparable to the ready mix. The materials used in this research were: cement, micro silica, crushed quartz, silica sand, calcium carbonate, crushed basalt, steel fiber, and three different types of superplasticizer additives. The maximum compressive strength of UHPC obtained from the trial mixture reached 123.6 MPa at 28 days of age.

Development of Non-Proprietary Ultra-High Performance Concrete Mixtures

Buildings

The development of non-proprietary Ultra-High Performance Concrete (UHPC) is one way to reduce the initial cost of construction. However, workability is a major issue for which such mixtures are not practical in field conditions. Ultra-high performance cannot be achieved in field conditions if the concrete is not placed, finished, and compacted properly during placement. In this research, six UHPC mixtures were developed (three with steel fibers and three without fibers) using materials which are readily available on the local marketplace with water-to-cementitious materials ratios ranging between 0.17 to 0.30. The workability was determined using standard ASTM flow table apparatus, and specimens were prepared to determine compressive strength, splitting tensile strength, and permeable porosity. Flow table test exhibited flow values greater than 250 mm. Such high workability of the mixtures was achieved by optimizing the silica fume content and water reducing admixture dosage. These...

Effect of type of mixer on rheological and mechanical behavior of ultra high-performance concrete

Ultrahigh-performance concrete (UHPC) is becoming increasingly frequent in several civil construction projects such as industries, buildings, and even infrastructure. The rheological and mechanical behaviors, coupled with durability, are the driving motives for this increase in use over the last few decades. However, the type of mixer used in UHPC production considerably affects the final composites performance due to variations in mixing velocity and the need to disperse particles with low granulometry. This study evaluated the effect of type of mixer in the properties of UHPC in the fresh and hardened states. This study evaluates three types of mixers: planetary vertical axis, horizontal axis, and drum. Results showed that the drum mixer was the least efficient in homogenizing the composite. It showed an average mixing time about 126% longer than planetary vertical or horizontal-axis mixers to reach the same level of flowability. The composite from the drum mixer also had the most entrained air and void index. The planetary vertical-axis mixer was the most efficient, with the resulting composite having a potential compression strength of 169.1 MPa, 19.3% higher than the composite from the horizontal-axis mixer.

Influence of mixing procedure and mixer type on fresh and hardened properties of concrete: a review

Materials and Structures, 2012

Mixing concrete is not yet a fully understood issue, with many parameters having an influence on the resulting fresh and hardened concrete properties. Even for the same composition, a somewhat different microstructure can be obtained by changing the mixing procedure and the mixer type. A mixing procedure can differ in mixing time, mixing speed, air pressure in the mixing pan, addition time of the superplasticizer, temperature, etc. The concrete industry shows a great interest in controlling these influences in order to produce a concrete of which the mechanical, rheological and durability properties are well known. In this overview, different concrete mixers, mixing times, mixing speeds, different addition times of the superplasticizer and a different air pressure in the mixing pan will be examined. A review of existing literature is presented, as well as some new experimental results.

MECHANICAL BEHAVIOUR OF ULTRA-HIGH PERFORMANCE CONCRETE OBTAINED WITH DIFFERENT CONCRETE CONSTITUENTS AND MIX DESIGNS

This research investigates the mechanical behaviour for the Ultra-High Performance Concrete (UHPC) and Ultra-High Performance Fiber Reinforced Concrete (UHPFRC). UHPC and UHPFRC are designed to be self-consolidated concrete that level itself without mechanical vibration due to its highly flowability and moderate viscosity. UHPFRC is used as joint-fill cementitious materials for the connections of prefabricated bride elements and systems used for the Accelerated Bridge Construction and rapid bridge replacement. The main concrete constituents of such materials consist from: binders (cement), powders (fillers), liquids (additives), water, and fibers. Hence, the mixture proportion design should follow a densified mixture design algorithm to densify the particle packing that reduces the amount of pores and reduces the water/binder ratio to attain the design criteria. The concrete mix design has two approaches, namely: classical mixture including the response surface methodology and factorial-based central composite design, also known as the mathematically independent variable. Experimental work is conducted to determine the optimum particle size distribution and to identify the chemical effects followed by parametric experimental tests on different concrete constituents to develop series of UHPC/UHPFRC products and monitor there rheological behavior.

Mix design of high-performance concrete

A mix design procedure for high-performance concrete mixes has been presented in this paper. Since rheological parameters and compressive strength are fundamental properties of concrete in two different stages of production, the correlation between rheological parameters and compressive strength has been used instead of using water-cement ratio versus compressive strength relationship. Water-cement ratio and aggregate volume to paste volume ratio has also been determined from rheological behavior and used in the mix design. In the proposed method, the designer is able to estimate rheological parameters like yield stress and plastic viscosity at the design stage for a given target strength, in addition to ingredients of concrete.

The development of a new method for the proportioning of high-performance concrete mixtures

This report generalizes the results of research into silica fume based high-performance concrete. The strength properties and the rheological behavior of a cement-silica fume-superplasticizer system are presented. From the test results it is suggested that an optimal superplasticizer-to-silica fume ratio (1:10) provides ultra-dense packing and high fluidity of the system.

Effect of Mixing Time on Some Hardened Concrete Properties

Civil Engineering and Architecture, 2023

The mixing time of ready-mixed concrete may be prolonged for many reasons, which may affect the resulting properties in its fresh and hardened states. The effects of prolonged mixing time on the slump, compressive strength, porosity, and permeability of concrete were investigated in this paper. All mixtures were prepared with the proportion 1:1.5:2 by weight for cement, fine aggregate, and coarse aggregate, respectively. The investigated variable was the effect of water-to-cement ratios, which were 0.40, 0.45, 0.55, and 0.65. The materials were continuously mixed up for 15, 60, 120, and 240 minutes without any additional mixing water. To reduce the evaporation of the mixing water, the drum opening was tightly covered with a polyethylene perforated film. The results showed an increasing trend in the coefficient of permeability values with mixing time for all mixtures except for the mixture with a water-to-cement ratio of 0.65 which showed a reduction in value. A different trend of results for the coefficient of permeability in comparison with that for porosity was observed. The prolonged mixing time (longer than 90 minutes discharged limit specified by ASTM) does not cause a negative effect on compressive strength as long as it has workability that facilitates the casting process, as the mixtures with higher water-to-cement ratios showed an increasing trend in compressive strength.