Characterization of steel mill electric-arc furnace dust (original) (raw)
Environmental Monitoring and Assessment, 2014
Topsoil samples (n=40) were collected from a heavily industrialized region in Turkey. The region includes several scrap processing iron-steel plants with electric arc furnaces (EAFs), a petroleum refinery, a petrochemical complex, steel rolling mills, a natural gas-fired power plant, ship-breaking yards and very dense transportation activities. The region has undergone a rapid transition from an agricultural region to a heavily industrialized region in the last three decades. Collected soil samples were analyzed for 48 trace elements using inductively coupled plasma-mass spectrometry (ICP-MS). The elemental distribution pattern in the region indicated that Nemrut area with dense iron-steel production activities was a hotspot for elemental pollution. In addition to crustal elements, concentrations of anthropogenic trace elements (i.e., Fe, Zn, Pb, Mn, Cu, Cd, Cr and Mo) were very high in the area influencing many parts of the region. Elemental compositions of fugitive sources polluting the soil (i.e., paved and unpaved roads, slag piles, EAFs filter dust piles and coal piles) were also determined. The methods (enrichment factors [EFs] and the index of geoaccumulation [I geo ]) used for determination of pollution status of soil showed that Cr, Ag, Zn, As and Pb were the strongly contaminating elements for the region. Principal component analysis (PCA) clearly indicated that anthropogenic sources (steel production, refinery and petrochemical processes and traffic) were important sources in this region.
Radionuclides in steel slag intended for road construction
Journal of Radioanalytical and Nuclear Chemistry, 2010
The objective of this study was to describe the radiochemical characteristics of electric arc furnace (EAF) slag from Croatian EAF black steel slags, generated from carbon steel production process in CMC Sisak d.o.o., and steel mill in Split in order to enhance the understanding of possibilities for their use in road construction. This article presents the results of radionuclide in electric arc furnace steel slag. The presence of natural isotopes 40 K, 232 Th ( 228 Ra), 226 Ra and 238 U was established. The measured activity in slag natural isotopes lies within the Croatian legally permitted limits.
Journal of Sustainable Metallurgy
Wastes and the waste repositories in which they reside are becoming targets for resource recovery, both for legacy wastes and for future waste arisings as part of a desire to move toward a circular economy. There is an urgent requirement to explore concepts for practicable technologies that can be applied to these ends. This paper presents a synthesis of concepts concerning in situ technologies (developed from mining and contaminated land remediation industries) that have enormous potential for application to technospheric mining. Furthermore, potential target waste streams and their mineralogy and character are presented along with a discussion concerning lixiviant and metal capture systems that could be applied. Issues of preferential flow (critical to the success of in situ techniques) and how to control it with engineering measures are discussed in detail. It is clear that in situ recovery of metals from anthropogenic ores is a novel technology area that links new sustainable remediation approaches for contaminated materials and technospheric mining for closing material loops, and warrants the further research and development of technologies applicable to major waste streams. Keywords Leaching Á Mining Á Industrial residues Á Recycling Á Technosphere Á Remediation The contributing editor for this article was Peter (Tom) Jones.
Method and Mechanisms of Soil Stabilization Using Electric Arc Furnace Dust
Scientific reports, 2017
This paper reports the method and mechanism for improving the strength of marl and desert sand utilizing electric arc furnace dust (EAFD), an industrial by-product, in lieu of cement or lime. EAFD was used in conjunction with a small quantity (2%) of cement. The mechanical properties and durability characteristics of marl and sand mixed with 2% cement plus 5-, 10-, 20- or 30%-EAFD, by weight of the soil, were evaluated. The soil-cement-EAFD mixtures were used to determine their unconfined compressive strength (UCS), soaked California Bearing Ratio (CBR) and durability. The risk of leaching of toxic heavy metals, such as lead and cadmium, from the stabilized soils to the groundwater was also investigated. The mechanisms of stabilization of the selected soils due to the use of EAFD along with a small quantity of cement are also elucidated. The usage of 20 to 30% EAFD with 2% cement was noted to considerably improve the mechanical properties and durability of both marl and sand.
Applied Sciences
The recent recovery processes of electric arc furnace dust (EAFD) include stabilization within materials with potential uses in the construction sector. The stabilization of EAFD by alkaline activation of different alumina-silicates, resulting in low-cost and environmentally friendly materials. The leaching standards within the different European regulations allow evaluating waste materials and products. This work aims to study the introduction of EAFD in FA–clay geopolymers, assessing the environmental and geochemical behavior in two different scenarios, disposal, and utilization. For it, the compliance equilibrium-based batch test (EN 12457-2) and pH dependence test (EN 14429) have been used. The dosages of EAFD in the geopolymeric matrix are 5% to 20% with curing temperatures of 75 °C and 225 °C. The introduction of EAFD favors the development of the flexural strength. From the environmental point of view, metals related to EAFD, such as Zn, Pb, or Cu, are retained in the matrix....
Preliminary Study of Recycled Aggregate Mortar for Electric Arc Furnace Dust Encapsulation
Applied Sciences
This article shows the preliminary results of a study carried out to determine the technical feasibility of encapsulating a high percentage of EAFD in cement-based mortars manufactured with the fine fraction of recycled concrete aggregates (RCA). Two families of mortars, with natural aggregate as a reference and with RCA, were studied. An incorporation rate by weight of two parts mortar to one part EAFD was tested. The mechanical strengths (compressive strength and tensile strength) before and after immersion in water, the rate of delitescence and the leaching behavior were studied. Mortars made with RCA showed similar mechanical strengths to the reference mortars made with natural aggregates; however, the incorporation of EAFD decreased the mechanical strengths. Encapsulation considerably reduced the leaching of heavy metals, although the Pb concentration remained above the hazardous waste limit. With this preliminary study, two wastes are managed together, and the results have sho...
Study on Effect of EAFD Particulate Reinforcement in AA7075 Aluminum Matrix Composites
Materials Research, 2018
Eletric arc furnace dust is dangerous solid waste that is generated in steel manufacturing processes. The utilization of the dust from these industries avoids disposing it into industrial waste landfills and saves costs. In this study, an attempt has been made to fabricate aluminum matrix composites reinforced with EAFD particulate, throught the conventional powder metallurgy technique. Al-5%EAFD proposed was then compared to the AA7075 alloy, manufactured under the same conditions. According to the results obtained, the addition of EAFD into aluminum matrix resulted in increased microhardness values and had significant contributuion to improve Storage modulus compared with the base metal. The reinforcement particle was uniformly dispersed into the matrix and intermetallic phases were not observed in the content of waste blended into the composite.
International Journal of Environmental Science and Technology, 2017
In this study, electric arc furnace dust, waste of steelmaking industry, was selected as heterogeneous Fenton catalysts for degradation of methylene blue solution. Co and Cu nanoparticles were added on EAF dust via impregnation method and characterized by ICP, XRF, XRD, BET, FESEM and HRTEM techniques. The Co/EAF catalyst displayed the best activity in removing high concentrated methylene blue solution (50 mg L-1) with initial pH, where decolorization was measured as response. Furthermore, response surface methodology with central composite design was applied to evaluate the effects of initial pH, catalyst dosage, the molar ratio of H 2 O 2 to MB and their interactive effect. According to ANOVA results, quadratic model was suggested as a significant model. This statistical technique revealed that the low-cost and magnetic recyclable Co/EAF heterogeneous Fenton catalyst had suitable catalytic activity in different reaction conditions and able to remove methylene blue completely. Finally, we studied the catalytic activity of Co/EAF as the best catalyst, in dye removing from textile factory wastewater.
Stabilization of electric-arc furnace dust in concrete
Materials Research, 2010
Electric-arc furnace dust (EAFD) is a by-product of steel production and recycling. This fine-grained material contains high amounts of zinc and iron as well as significant amounts of potentially toxic elements such as lead, cadmium and chromium. Therefore, the treatment and stabilization of this industrial residue is necessary. Concrete is a well-known suitable environment for stabilization/solidification of materials which have leachable elements in need of fixation. The effect of the EAFD content on the mechanical and chemical performance of Portland cement concrete is investigated in this paper. The effect of the EAFD content on the setting time of cement slurry was also analyzed. The axial compressive strength of the concrete samples increases with the EAFD addition in the range of 10 to 20 wt. (%) EAFD; also the tensile strength increases with the EAFD addition. An increase in EAFD content significantly increases the setting time of the concrete. The acetic acid leaching and water solubilization tests indicate low mobility of the potentially toxic elements from the EAFD concrete composite. The results of the immersion tests show that the addition of EAFD to the concrete seems to reduce chloride penetration, which may help prevent pitting corrosion in reinforced concrete.
Materials Research
Zinc-ferrite ZnFe 2 O 4 and Co x Zn 1-x Fe 2 O 4 (x= 0.2, 0.5 and 0.8) were prepared by two different techniques. The first was the solid state reaction based on utilizing electric arc furnace dust (waste material), and the second was the microwave treatment (pure materials). The structure and characterization of the prepared samples were studied by using XRD and SEM which ensured the formation of cubic spinel structure with some hematite phases. The physical properties as the density and porosity were measured where the microwave samples showed lower porosity and higher density than the solid state samples. Semiconducting properties has been observed for the prepared samples. The electrocatalytic activity of the hydrogen evolution reaction (HER) has been studied for all the samples in 1.0 M KOH (25 °C) by cyclic voltammetry, linear sweep voltammetry, and electrochemical impedance techniques. The results showed that the catalytic activity increased with increase of Co content as the surface area and the total pore volume increases in the ferrite prepared by solid state method while Co 0.2 Zn 0.8 Fe 2 O 4 prepared by microwave method showed the highest surface area and optimum improvement in the apparent HER catalytic activity. Lower resistance and faster charge transfer were shown for Co x Zn 1-x Fe 2 O 4 than the pure phase.
Thermal Recycling of Waelz Oxide Using Concentrated Solar Energy
JOM, 2013
The dominating Zn recycling process is the so-called Waelz process. Waelz oxide (WOX), containing 55-65% Zn in oxidic form, is mainly derived from electric arc furnace dust produced during recycling of galvanized steel. After its wash treatment to separate off chlorides, WOX is used as feedstock along with ZnS concentrates for the electrolytic production of high-grade zinc. Novel and environmentally cleaner routes for the purification of WOX and the production of Zn are investigated using concentrated solar energy as the source of high-temperature process heat. The solar-driven clinkering of WOX and its carbothermal reduction were experimentally demonstrated using a 10 kW th packed-bed solar reactor. Solar clinkering at above 1265°C reduced the amount of impurities below 0.1 wt.%. Solar carbothermal reduction using biocharcoal as reducing agent in the 1170-1320°C range yielded 90 wt.% Zn.
Coatings
The production of three-phase composites is a relevant and effective approach to obtain materials with the required mechanical and dielectric properties. In this work, dust, which is a waste product of steelmaking and is formed during the gas cleaning of electric arc furnaces at the production base of Severstal, was used as a functional filler for the low-density polyethylene polymer matrix. The fractional, elemental, qualitative, and quantitative phase composition of the native dust was studied using laser diffraction, energy-dispersive X-ray phase analysis, and X-ray fluorescence spectrometry. An increase in the permittivity of the dust was achieved due to its reduction in a hydrogen atmosphere and, as a consequence, a change in the elemental and phase composition causing an increase in the concentration of metallic iron. Composite films were obtained using a blending roll mill at temperatures of 130 and 140 °C. The concentration of the main filler was 18.75, 37.5, and 75 wt.%. Ad...
Materials
This study is framed within the circular economy model through the valorisation of industrial by-products. This research shows the results of producing self-compacting mortars (SCMs) with electric arc furnace dust (EAFD) and other industrial by-products such as fly ash, conforming (FA) or not conforming (NcFA), from coal-fired power plants, or recovery filler (RF) from hot-mix asphalt plants. Three batches of SCMs, each with one industrial-by product (FA, NcFA, or RF), and three levels of EAFD ratio incorporation (0%, 10%, 20%), were tested. An extra batch with a greater amount of FA was manufactured. When the incorporation ratio of EAFD rose, the mechanical strength decreased, due to the presence of a calcium zinc hydroxide dihydrate phase; nevertheless, this decrease diminished over time. All SCM mixes, except the 40C 40FA 20 EAFD mix, were above 20 MPa at 28 days. All mixes named 70C and 40C reached 40 and 30 MPa, respectively, at 90 days. Mixes with EAFD showed less capillarity ...
Characterization of Double Leached Waelz Oxide for Identification of Fluoride Mineral
Metals, 2019
Double leached Waelz oxide (DLWO), with 76% zinc, is a secondary zinc containing raw materials obtained by the treatment of electric arc furnace dust. The content of fluoride in DLWO is still too high for direct leaching, as fluoride has a detrimental effect on electrowinning for zinc production. Knowledge of the characteristics of DLWO, and especially on how a fluoride mineral might exist, can contribute to further improvement of the selective leaching for the removal of fluoride. In this study, DLWO was characterized using analytical techniques, such as inductively coupled plasma-optical emission spectroscopy (ICP-OES), 19F liquid-state nuclear magnetic resonance (19F LS NMR), X-ray powder diffraction analysis (XRD), scanning electron microscopy coupled with energy dispersive spectroscopy (SEM-EDS) and 19F solid-state nuclear magnetic resonance (19F SS NMR). This study showed that DLWO mainly consisted of zincite (ZnO), cerussite (PbCO3) and a spinel containing zinc, iron and mang...