Linear matching method for creep rupture assessment (original) (raw)

2003, International Journal of Pressure Vessels and Piping

The recently developed Linear Matching Method (LMM), which is easily implemented within commercial FE codes, has been successfully used to evaluate elastic and plastic shakedown loads . In this paper, the method is extended to the prediction of the creep rupture life of a structure, based upon a bounding method currently used in the life assessment method R5. The method corresponds to the requirement that, for the operating load history, the structure should shakedown where the yield stress is given by the lesser of the plastic yield stress and a high temperature rupture stress corresponding to a rupture time. A holed plate subjected to cyclic thermal load and constant mechanical load is assessed in detail as a typical example to confirm the applicability of the above procedures. The examples show that the method remains numerically stable, even when the method is inverted.

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Numerical schemes based on the stress compensation method framework for creep rupture assessment

European Journal of Mechanics - A/Solids, 2020

Evaluation of creep rupture limit and prediction of creep rupture life are two significant issues for high-temperature devices under the action of cyclic thermo-mechanical loadings. In this paper, the shakedown solution procedure proposed recently by the authors, so-called stress compensation method (SCM), is extended for creep rupture assessment via an extended shakedown theory including creep. Two distinct numerical schemes based on the SCM framework are presented, where Scheme 1 is utilised for evaluation of creep rupture limit and Scheme 2 is utilised for prediction of creep rupture life. Instead of using the detailed creep constitutive equations, the present methods just need to know several material parameters including the creep rupture data. A holed plate is provided as a typical example to validate the reliability of two numerical schemes. Detailed cycle-by-cycle analyses are carried out to illustrate the good accuracy of these calculated creep rupture limits and reveal the failure mechanisms of the structure under different combinations of loads. A numerical study on a pipe junction is also conducted to show the engineering application of the methods. As a result, the two numerical schemes are proved to be effective and reliable for solving practical industrial problems.

The linear matching method applied to the high temperature life integrity of structures. Part 1. Assessments involving constant residual stress fields

International Journal of Pressure Vessels and Piping, 2006

  1. The linear matching method applied to the high temperature life integrity of structures. Part 1. Assessments involving constant residual stress fields. Abstract: Design and life assessment procedures for high temperatures are based on 'expert knowledge' in structural mechanics and materials science, combined with simplified methods of structural analysis. Of these R5 is one of the most widely used life assessment methods internationally with procedures based on reference stress techniques and shakedown calculations using linear elastic solutions. These have been augmented by full finite ε Δ creep strain increment per cycle.

Chen, Haofeng and Gorash, Yevgen (2013) Novel direct method on the life prediction of component under high temperature-creep fatigue

2018

This paper presents a novel direct method, within the Linear Matching Method (LMM) framework, for the direct evaluation of steady state cyclic behaviour of structures subjected to high temperature – creep fatigue conditions. The LMM was originally developed for the evaluation of shakedown and ratchet limits. The latest extension of the LMM makes it capable of predicting the steady state stress strain solutions of component subjected to cyclic thermal and mechanical loads with creep effects. The proposed iterative method directly calculates the creep stress and cyclically enhanced creep strain during the dwell period for the assessment of the creep damage, and also creep enhanced total strain range for the assessment of fatigue damage of each load cycle. To demonstrate the efficiency and applicability of the method to assess the creep fatigue damage, two types of weldments subjected to reverse bending moment at elevated temperature of 550C are simulated by the proposed method conside...

Novel direct method on the life prediction of component under high temperature—creep fatigue conditions

2013

This paper presents a novel direct method, within the Linear Matching Method (LMM) framework, for the direct evaluation of steady state cyclic behaviour of structures subjected to high temperature – creep fatigue conditions. The LMM was originally developed for the evaluation of shakedown and ratchet limits. The latest extension of the LMM makes it capable of predicting the steady state stress strain solutions of component subjected to cyclic thermal and mechanical loads with creep effects. The proposed iterative method directly calculates the creep stress and cyclically enhanced creep strain during the dwell period for the assessment of the creep damage, and also creep enhanced total strain range for the assessment of fatigue damage of each load cycle. To demonstrate the efficiency and applicability of the method to assess the creep fatigue damage, two types of weldments subjected to reverse bending moment at elevated temperature of 550C are simulated by the proposed method conside...

Linear matching method on the evaluation of cyclic behaviour with creep effect

2012

This paper describes a new Linear Matching Method (LMM) technique for the direct evaluation of cyclic behaviour with creep effects of structures subjected to a general load condition in the steady cyclic state. The creep strain and plastic strain range for use in creep damage and fatigue assessments, respectively, are obtained. A benchmark example of a Bree cylinder subjected to cyclic thermal load and constant mechanical load is analysed to verify the applicability of the new LMM to deal with the creep fatigue damage. The cyclic responses for different loading conditions and dwell time periods within the Bree boundary are obtained. To demonstrate the efficiency and effectiveness of the method for more complex structures, a 3D holed plate subjected to cyclic thermal loads and constant axial tension is analysed. The results of both examples show that with the presence of creep the cyclic responses change significantly. The new LMM procedure provides a general purpose technique for th...

Creep deformation and failure under cyclic thermal loading

Nuclear Engineering and Design, 1989

The purpose of the present paper is to demonstrate how the results of limit load and shakedown analyses can be utilised in the prediction of the deformation characteristics and life of structures subjected to cyclic thermal loading. The structural response is described in terms of a material test conducted at a constant reference stress and a cyclic reference temperature history. Simple expressions for these quantities are given for deformation which require a knowledge of the limit load and shakedown boundary and the resulting mechanisms of collapse and incremental deformation beyond shakedown. A procedure is described for evaluating the time-to-failure, where the results depend on the shape of the isochronous surface in stress space. For an effective stress material the resulting reference quantities are the same as those for deformation.

A simplified creep-reverse plasticity solution method for bodies subjected to cyclic loading

European Journal of Mechanics - A/Solids, 2004

A simplified creep-reverse plasticity solution method for bodies subjected to cyclic loading. . (2004) A simplified creep-reverse plasticity solution method for bodies subjected to cyclic loading. Abstract: An extension of the upper bound shakedown theorem to load histories in excess of shakedown has been applied recently to the evaluation of a ratchet limit and the varying plastic strain magnitudes associated with a varying residual stress field. Solutions were obtained by the Linear Matching Method. In the present paper, this technique is extended to the evaluation of creep-reverse plasticity mechanism for bodies subjected to thermal cyclic loading including creep effects. The accumulated creep strain, the varying flow stress and the corresponding varying residual stress field during a creep dwell time are evaluated as well as the elastic follow-up factor.

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