IRJET-Design, Construction and Testing of an Electric Powered Toggle Jack Mechanism (original) (raw)

Design, Development and analysis of electrically operated toggle jack using power of car battery

Side road emergency like tire puncher, is a problem commonly observed in cars. Conventional car jacks uses mechanical advantage to allow a human to lift a vehicle by manual force. This paper analyzes the modification of the current toggle jack by incorporating an electric DC motor in the screw in order to make load lifting easier for emergency use with using power of car batter (12 Volts). Gear ratio is used to increase the lifting power. The significance and purpose of this work is to modify the existing car jack in order to make the operation easier, safer and more reliable in order to save individual internal energy and reduce health risks especially back ache problems associated with doing work in a bent or squatting position for a long period of time. The car jack is developed using CATIA V5R19 and analyzed using Finite Element Analysis to check safety factor and force acting. Fabrication work has been done using with milling, drilling, grinding, and welding machine. The developed car jack is tested on car. Implementation of design will solve problem associated with ergonomics

Design Modification and Analysis of Electrically Operated Screw Jack for Light Motor Vehicles

Literature Review on Fabrication of Battery-Operated Motorized Screw Jack

International Journal for Research in Applied Science & Engineering Technology (IJRASET), 2022

Road side emergencies such as tyre punch, is a problem commonly observed in cars. Conventional car jacks uses mechanical advantage to allow a human to lift a vehicle by manual force. This paper is a modification of the current toggle jack by incorporating a servomotor whose motion as well as torque is transmitted via gear trains to the power screw, in order to make load lifting easier for emergency use with the aid of a 12V car battery as power source. Gear ratio is used to increase the lifting power. The significance and purpose of this work is to modify the existing car jack in order to make the operation easier, safer and more reliable in order to save individual internal energy and reduce health risks especially back ache problems associated with doing work in a bent or squatting position for a long period of time. Fabrication work has been done using milling, drilling, grinding, and welding machines. The developed car jack is tested on 1400kg Toyota Camry car. Loads were increased at intervals of 50 Kg using bags of cement and it was observed that, deformation of threads began at loads beyond 1550 Kg. this implies that, the electric powered jack mechanism is capable of lifting vehicles with maximum load of 1550 Kg. The device is highly efficient with high mechanical advantage and jacking speed of 2.98 mms-1 more than that of the manual jack which is 1.17 mms-1. Implementation of design will solve problem associated with ergonomics. I.

Development of Motorized Car Jack

Journal of Applied Mechanical Engineering, 2016

Tire puncture can be commonly observed now-a-days. Car jack comes with vehicles requires users to apply manual force to lift a vehicle. This paper is targeted to analyze the development in existing scissor car jack in order to make load lifting easier by utilizing Car battery (12V) which can be used in emergency situations. In this design, the cigarette lighter receptacle point is connected in car, which drives the power from the car battery (12V), this will run the DC motor and thus connected power screw is rotated. By this, the car jack will lift the vehicle. The contractions or expansion movement of car jack can be controlled by a joystick as per requirements. This modified car jack can be easily operated by any person and it saves time, hence reduce wastage of human efforts and time. The design of this car jack is being developed in Solid Works 2010 software. Manufacturing and fabrication work have been done using milling, drilling, grinding and threading machines. The modified ...

Performance Analysis of Motorized Object Lifting Toggle Jack

International Journal of Engineering and Modern Technology (IJEMT), 2022

This study seeks to develop a motorized car jack with maximum lifting capacity of 1.5 tons. The principle of the existing car jack was modified by making adjustments and using a prime mover which is the electric motor to control the lifting operation of the jack. The design incorporates an electric motor that is powered by a 12-volt battery of a small vehicle and the device is connected through a cigarette lighter adapter in the vehicle. The common challenge with the currently available car jacks on the market is that they are manually operated and need a substantial amount of physical effort is required to lift the vehicle. In this work, human effort was eliminated in raising the jack by the use of the torque generated by the motor as it rotates. The use of long cablings to control the motorized operation assists the jack to be safe to use as the operator can use the jack in a comfortable position and as far away from the vehicle as possible. The performances of the machine at different loads were calculated. The approximate values and graphical relationships were established. Using MS Excel. It was established that, the machine had efficiency of about 53%. The investigation revealed that the minimal efficiency was as a result of the great frictional forces between the screw and the threaded base required to be overcome as well as the capacity of the DC motor and gear system.

Development of Auto Car Jack Using Internal Car Power

2008

Car jacks usually use mechanical advantage to allow a human to lift a vehicle by manual force. More powerful jacks are using hydraulic power to provide more lift over greater distances. This paper presents the development of the car jack for emergency use with using internal cigarette lighter power (12volts). The automatic easy car-jack utilizes this power source to save individuals having to exert any energy. To increase the lifting power in order to ensure the power is adequate, gear ratio was used. The car jacker was developed utilizing the Solidworks® and its analyses to check the safety factor and force acting. The fabrication work has been done with milling and grinding machine. The car jacker will be tested and it predicted to have enough power to lift and holding the car as normal car jacker.

Modification of the Existing Design of a Car Jack

This paper analyzes the modification of the existing motor screw jack by incorporating an electric motor in the screw in order to make load lifting easier. In this modified design, the power screw is rotated through its connecting gear with the pinion gear when electrical power flows through the cigarette lighter receptacle connected to the motor, plugged to the automobile 12 V battery source to generate power for the prime mover (motor), which transmits its rotating speed to the pinion gear meshing with the bigger gear connected to the power screw to be rotated with required speed reduction and increased torque to drive the power screw. The significance and purpose of this work is to modify the existing car jack in order to make the operation easier, safer and more reliable in order to reduce health risks especially back ache problems associated with doing work in a bent or squatting position for a long period of time. The modified car jack is easy to use by pregnant women or whoever had problem with the vehicle tyres along the road. The designed motorised jack will also save time and requires less human energy to operate. The design when adopted will effectively curb the problems associated with Ergonomics -which is a fundamental concept of design process.

Review on Electric Car Jack Used in Automobile

International Journal of Advance Research and Innovative Ideas in Education, 2018

When the tire of a car punctures on roads, especially on highway then generally manual human force is required to solve the problem by using a mechanical scissor carjack. Our work is focused on that car jack that adapts D.C. Motor (12-Volts) with the chain-sprocket set to design a suitable machine regarding the problem. Lifting of car with this new machine will be easier and safer. Moreover it consumes less time and also reliable for persons who are having health problems and for those also who are a little bit lazy. Our project runs on 12 Volt D.C. Battery of the same car through the Lighter slot.

Analytic Approach Model of an Automated Car Jack

International Journal of Innovative Scientific & Engineering Technologies Research, 2024

Designing an automated car jack involves creating a device that can efficiently and safely lift a vehicle with minimal human intervention. The key considerations for such a design include user safety, ease of use, reliability, durability, and cost-effectiveness. Traditional car jacks require significant manual effort and pose potential safety risks. In contrast, the automated car jack integrates advanced automation technology, including motorized lifting mechanisms and sensors for weight and stability monitoring, to provide a hands-free operation experience. This device features user-friendly controls, robust safety systems such as automatic locks and emergency shut-off functions, and is constructed from durable materials to ensure long-term reliability. By reducing physical strain and minimizing the risk of accidents, the automated car jack represents a significant improvement over traditional models, making it a valuable tool for both professional mechanics and everyday vehicle owners. This design not only aims to improve efficiency and safety but also aligns with modern expectations for automation and convenience in automotive tools. The results obtained from five repeated measurements for Load Test Analysis are shows average of 200mm on Maximum Displacement of Manuel Jack and 242mm on Maximum Displacement of Automated Jack with average of 20 sec & 32 sec for Lifting Time for Automated Jack and Manuel Jack respectively. The automated car jack represents a significant advancement in automotive tools, offering a combination of convenience, safety, and reliability that meets the demands of today's vehicle owners. In conclusion, the successful implementation of this automated car jack design can revolutionize how vehicles are lifted for repairs and maintenance, providing a modern, safe, and efficient alternative to traditional manual jacks.

IRJET- MOTORIZED SCREW JACK IN AUTOMOBILES

IRJET, 2021

Inside Street, road emergences like tyre puncture or automobile upkeep and restore, traditional automobile jacks used mechanical gain to permit human electricity to elevate the automobile with the aid of using guide pressure. A screw jack is a device in which a small pressure is applied in a horizontal plane which is used to elevate or decrease a huge load. The concept on which it really works is just like that of an inclined plane. This challenge suggests amendment of contemporary-day mechanical jack with the usage of an electric powered DC motor with inside the screw in an effort to make load lifting easier. Advantage of this machine is that it attracts the power from the battery of automobile. For torque multiplication generated with the aid of using motor spur tools are used. This machine may be positioned in any vehicle under any working condition. Also we're searching out to boom the performance of motorized screw jack with the aid of using various helix angle through which power drawn by the battery can be decrease.

IRJET-Design, Construction and Testing of an Electric Powered Toggle Jack Mechanism (original) (raw)

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