A Systems Dynamics Enabled Real-Time Efficiency for Fuel Cell Data-Driven Remanufacturing (original) (raw)

2018, Journal of Manufacturing and Materials Processing

Remanufacturing is a viable option to extend the useful life of an end-of-use product or its parts, ensuring sustainable competitive advantages under the current global economic climate. Challenges typical to remanufacturing still persist, despite its many benefits. According to the European Remanufacturing Network, a key challenge is the lack of accurate, timely and consistent product knowledge as highlighted in a 2015 survey of 188 European remanufacturers. With more data being produced by electric and hybrid vehicles, this adds to the information complexity challenge already experienced in remanufacturing. Therefore, it is difficult to implement real-time and accurate remanufacturing for the shop floor; there are no papers that focus on this within an electric and hybrid vehicle environment. To address this problem, this paper attempts to: (1) identify the required parameters/variables needed for fuel cell remanufacturing by means of interviews; (2) rank the variables by Pareto analysis; (3) develop a casual loop diagram for the identified parameters/variables to visualise their impact on remanufacturing; and (4) model a simple stock and flow diagram to simulate and understand data and information-driven schemes in remanufacturing.

A Decision-Making Framework for the Implementation of Remanufacturing in Rechargeable Energy Storage System in Hybrid Vehicles

Procedia CIRP, 2018

As data from manufacturing and digital intelligence become a pervasive feature of our economy, it becomes increasingly important to leverage on this data in the creation of new forms of value. Within emerging concepts such as Industry 4.0 (I4.0) and the Internet of Things (IoT), understanding decision-making and stakeholders’ interaction is important in optimising manufacturing and post- manufacturing processes. Of interest is the post-manufacturing phase for the Rechargeable Energy Storage system, (RESS), a battery system embedded in hybrid and electric automobiles. This research develops a decision-making framework for the RESS component, employing remanufacturing as the circular approach for implementation. Findings also highlight useful manufacturing data employed in remanufacturing for the RESS technology. This study concludes by giving recommendations on how decisions made by stakeholders and their interaction can inform manufacturers on design for remanufacturing

Product Design for Automated Remanufacturing—A Case Study of Electric and Electronic Equipment in Sweden

Sustainability, 2021

Remanufacturing is one of the main practices toward a circular economy and industrial sustainability. Remanufacturing is highly dependent on how circular products are designed and developed. Remanufacturing can also benefit from automation for efficiency, accuracy and flexibility. This paper, via a multiple case study, connects the three areas of remanufacturing, product design and automation and investigates how circular product design can facilitate automation remanufacturing processes. First, circular product design guidelines are discussed with regard to remanufacturing. Second, potential areas for automation at three remanufacturers of electric and electronic equipment are pinpointed. Finally, design guidelines are connected to the identified potential automation areas in each remanufacturing process and discussed together. According to our results, the main incentives for automating remanufacturing processes are mainly related to the work environment, efficiency and quality. I...

A Review on the Lifecycle Strategies Enhancing Remanufacturing

Applied Sciences, 2021

Remanufacturing is a domain that has increasingly been exploited during recent years due to its numerous advantages and the increasing need for society to promote a circular economy leading to sustainability. Remanufacturing is one of the main end-of-life (EoL) options that can lead to a circular economy. There is therefore a strong need to prioritize this option over other available options at the end-of-life stage of a product because it is the only recovery option that maintains the same quality as that of a new product. This review focuses on the different lifecycle strategies that can help improve remanufacturing; in other words, the various strategies prior to, during or after the end-of-life of a product that can increase the chances of that product being remanufactured rather than being recycled or disposed of after its end-of-use. The emergence of the fourth industrial revolution, also known as industry 4.0 (I4.0), will help enhance data acquisition and sharing between diff...

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