Effect of Friction Stir Processing on the Microstructure and Mechanical Properties of Aluminum Alloy 702020191001 63939 167ghfa (original) (raw)

2014, 12th International Conference on Mining, Petroleum and Metallurgical Engineering

In this study, a 10 mm thick AA7020 plate is friction stir processed (FSP) to a depth of 6mm using two different tool geometries of threaded and unthreaded pin and different friction stir processing speeds of 20, 40, 60 and 80 mm/min at tool rotation rate of 560rpm. The microstructure is investigated initially using optical microscopy. The mechanical properties of the processed material are characterized using tension testing and hardness testing. The tension test is carried out along the FSP direction and the hardness is measured mainly for the processed zone and compared with the base material. Microstructure investigation showed significant grain refining in the processed zone. In all the conditions studied, the processed zone showed a lower hardness as compared to the base metal. This suggests the dissolution of precipitate particles due to the frictional heat that softens the material. The tensile strength of the FS processed specimens was significantly increased by up to 14% as compared to the base metal. All specimens invariably showed considerable increases in the ductility by up to 75%. The use of the unthreaded pin showed better ductility and strength.

Macrostructural refinement and subsequent mechanical property change during friction stir processing of AA6061

Journal of emerging technologies and innovative research, 2019

JETIRBB060122 Journal of Emerging Technologies and Innovative Research (JETIR) www.jetir.org 622 Macrostructural refinement and subsequent mechanical property change during friction stir processing of AA6061 H.A. Deore, V.D.Hiwarkar, Sudarshan Devadhe Defence Institute of Advanced Technology Smt. Kashibai Navale College of Engineering, Pune ABSTRACT In the current research, friction stir processing (FSP) of AA 6061 alloy was carried out using two different tool geometries and by varying process parameters like tool rotational speed and traverse speed to determine its influence on the microstructure modification and mechanical properties of the examined alloy. It was noted that the type and distribution of the strengthening precipitates in the friction stir processed Al 6061 alloy appreciably depend on the FSP parameters. The mechanical properties of friction stir processed alloy were investigated using microhardness and tensile test. It was found that, friction stir processed AA6061...

Microhardness of Friction Stir Processed Aluminium-6063

Aluminum alloy are in great demand in the field of defense, automobile, and aerospace industries. These alloys are known for its light weight, high thermal conductivity, and low coefficient of thermal expansion, high wear resistance, and high strength. Composites materials are the multi-functional materials that are having better properties. They can be utilized for the requirements of any application. In this study, Aluminum oxide were united by using Friction Stir Processing(FSP) into the commercially aluminum alloy-6063. Samples were subjected to the various tool rotating with aluminum oxide powder. Microhardness observations were carried out. The result showed that increasing rotating speed more uniform distribution of Aluminum oxide particles. The microhardness of produced alloy was improved as compared to that of base aluminum alloy.

Effects of Process Parameters of Friction Stir Processing on Tensile Strength of AA6063 Aluminum Alloy

In this investigation, the effect of friction stir processing (FSP) parameters such as rotational speed, traverse speed and plunge depth on the tensile strength of AA6063 aluminum alloy was studied. The experiments were carried out as per response surface methodology parametric design concepts to study the influence of various combinations of process parameters. Statistical optimization technique, ANOVA was used to determine the optimum levels and to find the significance of each process parameter. The results indicate that rotational speed (RS), and traverse speed (TS) are the most significant factors, followed by plunge depth (PD) in deciding the tensile strength of friction stir processed aluminum alloy. In addition, mathematical models were developed to establish relationship between different process variables and tensile strength.

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