THERMAL RESPONSE OF OPEN-CELL POROUS MATERIALS: A NUMERICAL STUDY AND MODEL ASSESSMENT (original) (raw)

The evaluation of effective material properties in heterogeneous materials (e.g., composites or multicomponent structures) has direct relevance to a vast number of applications, including nuclear fuel assembly, electronic packaging, municipal solid waste, and others. The work described in this paper is devoted to the numerical verification assessment of the thermal behavior of porous materials obtained from thermal modeling and simulation. Two-dimensional, steady state analyses were conducted on unit cell nano-porous media models using the finite element method (FEM). The effective thermal conductivity of the structures was examined, encompassing a range of porosity. The geometries of the models were generated based on ordered cylindrical pores in six different porosities. The dimensionless effective thermal conductivity was compared in all simulated cases. In this investigation, the method of manufactured solutions (MMS) was used to perform code verification, and the grid convergence index (GCI) is employed to estimate discretization uncertainty (solution verification). The system response quantity (SRQ) under investigation is the dimensionless effective thermal conductivity across the unit cell. Code verification concludes an approximately second order accurate solver. It was found that the introduction of porosity to the material reduces effective thermal conductivity, as anticipated. This approach can be readily generalized to study a wide variety of porous solids from nano-structured materials to geological structures. NOMENCLATURE a = apparent order of accuracy A = area α = porosity ε = error g = characteristic function G = conductance matrix GCI = grid convergence index Γ = computational domain boundary h = mesh number H = characteristic mesh size k = thermal conductivity K = thermal conductivity matrix L = cell length and width n = boundary normal vector N = total count N = shape function ω = relaxation coefficient Ω = computational domain p = order of accuracy P = vertex heat load vector q = heat flux q = heat flux vector Q = volumetric heat generation R = void radius ρ = energy balance residual ρ = energy balance residual vector s = unit direction sign T = temperature T = triangle vertex temperature vector U = approximate numerical uncertainty w = interpolation weight x = x-coordinate y = y-coordinate Subscripts a = approximate b = bulk eff = effective ext = extrapolated h = mesh number i = index j = index MMS = manufactured solution n = normal

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Abstract. In this paper, the geometrical effective thermal conductivity of porous materials is investigated based on two different approaches: the finite element method as a representative for numerical approximation methods and an analytical method for 2D homogenised models based on a solution of the respective boundary value problem. It is found that the relative conductivity is practically independent of the specific shape or topology of the inclusions.

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Heterogeneity in a material’s composition can have significant impacts on the thermal response of the material system at both the fine-scale and macro-scale levels. This is especially true for porous materials, where voids in the bulk material induce thermal resistance across the system and divert heat flow within the material. Within the energy industry, understanding these effects can be critical to designing components and systems that are often subjected to high-temperature environments. The current investigation is dedicated to studying the effect of pore geometry on the effective thermal conductivity, keff, of the whole porous unit cell. To this end, a numerical assessment of non-circular porous material simulated thermal responses was performed. A set of two-dimensional, steady-state models were defined to observe the thermal effects of different pore geometries — including triangular, square, and elliptical — centered in a unit cell porous medium. The finite element method (...

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Journal of Physics: Conference Series, 2012

The purpose of our work has been to determine the effective thermal properties of materials considered heterogeneous at the microscale but which are regarded as homogenous in the macroscale environment in which they are used. We have developed a calculation code that renders it possible to simulate thermal experiments over complex multiconstituent materials from their numerical microstructural morphology obtained by volume segmentation through tomography. This modeling relies on the transient solving of the coupled conductive and radiative heat transfer in these voxelized structures.

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MATEC Web of Conferences, 2019

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2012

In present study a new-developed simple algebraic equation is used to find out the effective thermal conductivity of new–produced composite materials that have nonhomogenous microscopic porosity. Thermal power plant ashes, tragacanth and portland cement are used as binding components of these porous composite materials. By varying the mixing ratio of three components, 24 samples have been produced. Effective thermal conductivity coefficients obtained by the algebraic method is then compared to the ones obtained by experimental measurement techniques. The theoretical results are found to be agreeable with the experimental results.

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Bauphysik, 2016

A 3D model for the prediction of the effective thermal conductivity of porous building blocks is introduced. Simulations are performed directly on the microstructure using voxel images and the finite element technique. Very good agreement with analytical solutions is achieved. The model is used to investigate the miscalculation effect of 2D simulations, clearly indicating the need for a 3D model. Furthermore, a method for incorporating radiative heat transfer at the microscale is implemented and applied on a synthetic sample, demonstrating the influence of thermal radiation on the effective thermal conductivity.

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International Journal of Thermophysics, 2018

In this study, an algebraic equation is shown for determining thermal conductivity coefficient of a porous heterogeneous solid material with two components. This equation was developed based on the porosity of the material, ratio, density and thermal conductivities of its components. This equation was applied to the waste EPS aggregate and samples with cement or gypsum mixed binders. Packaging waste EPSs were collected, decomposed to particles of 0-3 mm diameter and mixed with each binder volumetrically in the ratios of 20 %, 40 %, 60 % and 80 % separately. Thermal conductivity coefficient of the samples was determined by using the hot wire method. The calculated values were 4.41 % to 26.04 % higher than the measured values in the samples with cement, and they were 5.79 % to 15.62 % higher than the measured values in the samples with gypsum. The equation was applied similarly to the samples with expanded clay and cement with pumice aggregates.

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Frontiers of Materials Science, 2011

The effective thermal conductivity of heterogeneous or composite materials is an essential physical parameter of materials selection and design for specific functions in science and engineering. The effective thermal conductivity is heavily relied on the fraction and spatial distribution of each phase. In this work, imagebased finite element method (FEM) was used to calculate the effective thermal conductivity of porous ceramics with different pore structures. Compared with former theoretical models such as effective media theory (EMT) equation and parallel model, image-based FEM can be applied to a large variety of material systems with a relatively steady deviation. The deviation of image-based FEM computation mainly comes from the difference between the two dimensional (2D) image and the three dimensional (3D) structure of the real system, and an experiment was carried out to confirm this assumption. Factors influencing 2D and 3D effective thermal conductivities were studied by FEM to illustrate the accuracy and application conditions of image-based FEM.

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