Geopolymerization mechanism of binder-free mine tailings by sodium silicate (original) (raw)

The Stabilisation of Mine Tailings by Reactive Geopolymerisation

The disposal and subsequent encapsulation of mine tailings in a cost-effective and environmentally secure and responsible manner is one of the principal issues facing any modern mining project. A careful assessment of all options available for the capping and subsequent remediation of tailings is important because it can result in large capital, operating and closure cost-savings. For these reasons, the technology of geopolymerisation is receiving increasing attention for the stabilisation and solidification of waste materials produced from mining operations. The first part of the current study investigates the application of geopolymer technology to the capping of hypersaline mine tailings. It has been found that suitable geopolymeric materials which have satisfactory compressive strength, durability as well as low permeability, can be formed using between 60 -75 per cent of mine tailings as the main ingredient. It has been established that geopolymeric materials have the ability to suppress dust generation and prevent salt precipitation on the surface of the mine tailings. The slurry-like consistency of geopolymers would promote efficient application procedures through established tailings disposal techniques. This is a possible close-out technique for hypersaline tailings storage facilities such as those commonly found in Western Australia, which meets both regulatory requirements and community expectations. The immobilisation of contaminant metals within geopolymers has been investigated in the second part of the present study. In particular, the leaching characteristics of Cu and Pb from geopolymeric matrices derived from different fly ash sources have been examined. Potential breakdown of each geopolymer containing metal contaminants due to the leaching of Si and Al from the geopolymeric matrix has also been investigated.

Mine tailings-based geopolymers: A comprehensive review

The mining industry produces a large amount of stone waste and tailings, which poses a threat to the environment. Dumping is the most common means of disposing of this industrial waste, contributing to soil degradation and water pollution with the acquisition of valuable land. Fortunately, it can be recycled in a variety of technologies, including the promising geopolymerization technology, which turns waste into value. This review paper presents recent advances in the production of mine tailings-based geopolymer composites from industrial waste as a potential sustainable building material. This article also provides in-depth studies on the behaviors and characteristics of mine tailings composites utilized in geopolymer production, such as physical properties, mechanical properties, durability properties, microstructural properties, thermal properties, leaching behavior, and potential applications. Besides, study developments are moving towards a comprehensive understanding of the environmental footprints and economic benefits of mine tailings-based geopolymer composites for building applications utilizing mine tailings as suitable concrete material. This review paper also highlights knowledge gaps that must be overcome to progress mine tailings composites for geopolymers, as well as future study opportunities based on prior research and existing challenges. © 2022 Elsevier Ltd and Techna Group S.r.l.

Mine Tailings Geopolymers as a Waste Management Solution for A More Sustainable Habitat

Sustainability

The demand for low environmental impact of materials in our habitat is one of the current societal challenges. Along with other solutions of waste valorisation, alkali activation as geopolymers can be one possible solution of waste valorisation because they may allow, for instance, an alternative solution for cement-based materials in some applications and it is one contribution for circular economy. This work has focused on the development and processing of geopolymers that incorporates as a fine aggregate a high-sulfidic mining waste (mine tailing), a difficult waste to process. Rheology analysis was applied as an important step to understand not only the geopolymers behaviour but also its transition from the fresh to the hardened state. The effect of precursor binder type (metakaolin or blast furnace slag), of mine tailing content and also the effect of temperature and curing conditions of different formulations were studied in this solution. It was possible to conclude that alth...

The role of active silica and alumina in geopolymerization

Vietnam Journal of Science, Technology and Engineering

In this study, the alkaline solutions (NaOH) with concentrations from 1M to 18M, red mud (RM) and silica fume (SF) were used as reactors in geopolymer reactions. RM contains 7.40% SiO 2 and 13.65% Al 2 o 3 and SF has 94.50% SiO 2 , but only the active oxides can participate in the geopolymer reactions. The activity of the oxides was investigated by determining the compressive strength of the samples under different curing conditions. The characteristics of the geopolymer samples were determined by using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), thermo-gravimetric analysis (TGA)/differential thermal analysis (DTA) and nuclear magnetic resonance analysis (NMR). The experimental results indicate that active silica mainly exists in SF. In the structure of geopolymers, the silicon can bond directly with each other (Si-Si) or be linked through 'bridging' oxygen (Si-O-Si) to form independent polymer chains, while aluminium atoms can only replace the silicon atoms in Si-O-Si polymer chains to form Si-O-Al instead.

Geopolymerisation: A review and prospects for the minerals industry

Minerals Engineering, 2007

Inorganic polymers, more commonly referred to as ''geopolymers'', are alumino-silicate materials which exhibit excellent physical and chemical properties and a diverse range of potential applications, including precast structures and non-structural elements, concrete pavements and products, containment and immobilisation of toxic, hazardous and radioactive wastes, advanced structural tooling and refractory ceramics, and fire resistant composites used in buildings, aeroplanes, shipbuilding, racing cars, and the nuclear power industry.

Geopolymerization reaction, microstructure and simulation of metakaolin-based geopolymers at extended Si/Al ratios

Cement and Concrete Composites, 2017

and 5:1 by using silica fume as silica corrector to alter Si ratios. The microstructure and strength of these geopolymers were characterized through XRD, SEM, NMR and compressive strength measurements. The dissolving rates of Al and Si species in geopolymerization were measured, and freeze-dried N-AS -H gel was characterized by FTIR spectra. Modelling and simulation were employed to calculate the binding energy of one Si atom and the total energy of geopolymers formed at various Si/Al ratios. At Si/Al ratio of 2:1, high concentrations of Si and Al species are dissolved from precursors, high contents of Si-O-T linkages are formed and the geopolymer is of high compressive strength. The mechanical strength of geopolymers at various Si/Al ratios is dependent on the formation of N-AS -H gel, rather than the zeolitic nuclei or silicate derivatives. This study might provide fundamentals for the geopolymerization of mine tailings, which usually possess high Si/Al ratios.

Geopolymers from mining tailings for more sustainable raw material supply

MATEC Web of Conferences

For ecologic and economic reasons tailings, waste rock and water management become progressively important factors in the mining industry. The European Union funded project ‘Integrated mineral technologies for more sustainable raw material supply’ (ITERAMS) aims to (1) close the water cycle of the mineral processing plant (i.e. minimizing the release of wastewater to the adjacent environment), and (2) to use tailings (and waste rock) as raw materials for geopolymers. This will (1) enable significantly more efficient water recycling at the mining sites, (2) deliver cost savings and added income due to the valorisation of solid waste residues, and (3) minimize the overall environmental footprint of the mining industry and will therefore help improving its performance and as a consequence its social position. The developed solutions influence the total lifecycle of the mining operation, as they provide input to project planning and operational phases as well as to the closure and recul...

Comparative study of the various methods of preparation of silicate solution and its effect on the geopolymerization reaction

Results in Physics, 2016

This paper is based on the characterization of synthesized geopolymer binders based on either powder or solution silicate, and the amount of water contained in synthesized binders is determined to evaluate their possibility to coat a brick. The structural evolution of the formed geopolymers was investigated using FTIR spectroscopy. The mechanical properties were evaluated using compression tests. The structural evolution ensured that the solutions prepared from silicate powder or liquid had different degrees of polymerization, which modified the polycondensation reaction of the mixture. Nevertheless, the use of aluminosilicate solutions based on powder or liquid display similar behavior in a polycondensation reaction. The obtained materials show good mechanical properties, and it is possible to deposit this binder on the brick depending on the water content.

Effect of nano-silica on microstructure formation of low-cost geopolymer binder

Nanocomposites, 2016

Influence of Nano-SiO 2 (NS) addition on properties of Geopolymer materials has been studied through measurement of physicomechanical and morphological characteristics of the hardened specimens. Alumino-silicate materials are water-cooled slag, albite, kaolin, and metakaoline. Materials were prepared at water/binder ratios in a range of 0.244:0.320 for water-cooled slag based materials, while it increased to 0.46 for albite-based mixes, whereas the used activator sodium hydroxide is 10 wt.%. The control geopolymer mix has been composed of water-cooled slag, metakaoline, and kaolin in the ratio of (4:2:1). Albite used for comparison with slag to demonstrates the possibility of producing lightweight geopolymer binder. Nano-silica was added in the range from 0:3% from the total weight with 0.5% increment. Results indicated that, compressive strengths of geopolymer mixes incorporating NS were obviously higher than those of control one, specially at early ages as well as up on using 2.5% NS with the lowest percentage of water absorption; also uses of albite instead of slag results in formation of light binder with promising mechanical characteristics.