Leveraging 3D CAD Data in Product Life Cycle: Exchange – Visualization – Collaboration (original) (raw)

A solution to integrate computer-aided design (CAD) and virtual reality (VR) databases in design and manufacturing processes

International Journal of Advanced Manufacturing Technology, 2003

The use of virtual reality (VR) techniques in industry is subject to very high expectations, as VR has emerged as a popular technology for computer-human interfaces in order to master the shortcomings of CAD systems. 3D CAD models provide a natural way of sharing design information among participants in the production process. VRML is a tool specifically designed for creating 3D virtual worlds on the Web, where these synthetic worlds can give us the ability to visualise objects and navigate the virtual world. This paper describes a system for VRML model visualisation that enables changes in the configuration file, which is written in XML, and that automatically reviews the model including the functional behaviour. From the evaluated VRML model, the connection to a PDM system is provided with a list of elements and their material properties.

The role of interfaces, product models and data formats for the integrated use of CAD and for the integration of CAD/CAM

Computers in Industry, 1984

A reference model is presented, which describes the global functionality of a CAD system in a manufacturing environment. The different interfaces in such a model, their functionality and their contribution to the integration of CAD in a given environment are presented as well. Some standards (existing or under development) to be located in such a framework (e.g. IEEE 488 Bus, PDV Bus, ETHERNET Bus, GKS, VDM, VDI, IGES, etc.) are addressed, and the role of product models and dialogue programming based on dialogue cells is discussed in detail.

Visualization Support for Virtual Redesign of Manufacturing Systems

Procedia CIRP, 2013

Rapidly changing products and market demand call for manufacturing systems to be continuously adapted and developed. The process of modifying manufacturing systems requires large amounts of planning involving contributions from personnel across an organization. These people need a shared understanding of the future system, including but not limited to its design, functions, and expected performance. One common representation in the virtual manufacturing system domain are 2D CAD layouts. Typical problems with such traditional 2D models are that only experts understand the content fully. For increased understanding, 3D CAD models could bridge the gap between different areas of expertise. However, creating 3D models representing the complete system is traditionally time-consuming, resulting in oversimplified models or limited to parts of the system. Furthermore, such models normally contain uncertainty about building-related geometries that could incur costly mistakes if used as basis for decisions, e.g. realizing during installation of a machine that roof-f f beams interfere with the planned placement. This paper evaluates what type of problems can be solved with better visualization support, e.g. issues concerning workshop-layout, production flow, workplace design, etc. The evaluation is based on two case studies at different manufacturing sites during ongoing system redesign processes. The case studies implemented visualization using a combination of CAD models and 3D laser scanned as-built data of the current . Bringing this concept into the early phases of manufacturing system redesign has the potential to facilitate the creation of a shared understanding of the future system within cross-functional project teams.

On the Integration of Model-Based Feature Information in Product Lifecycle Management Systems

International Journal of Information Management, 2017

As CAD models continue to become more critical information sources in the product's lifecycle, it is necessary to develop efficient mechanisms to store, retrieve, and manage larger volumes of increasingly complex data. Because of their unique characteristics, 3D annotations can be used to embed design and manufacturing information directly into a CAD model, which makes models effective vehicles to describe aspects of the geometry or provide additional information that can be connected to a particular geometric element. However, access to this information is often limited, difficult, and even unavailable to external applications. As model complexity and volume of information continue to increase, new and more powerful methods to interrogate these annotations are needed. In this paper, we demonstrate how 3D annotations can be effectively structured and integrated into a Product Lifecycle Management (PLM) system to provide a cohesive view of product-related information in a design environment. We present a strategy to organize and manage annotation information which is stored internally in a CAD model, and make it fully available through the PLM. Our method involves a dual representation of 3D annotations with enhanced data structures that provides shared and easy access to the information. We describe the architecture of a system which includes a software component for the CAD environment and a module that integrates with the PLM server. We validate our approach through a software prototype that uses a parametric modeling application and two commercial PLM packages with distinct data models.

Standardized data exchange of CAD models with design intent

Computer-Aided Design, 2008

Modern CAD systems generate feature-based product shape models with parameterization and constraints. Until recently, standards for CAD data exchange among different CAD systems were restricted to the exchange of pure shape information. These standards ignored the construction history, parameters, constraints, features and other elements of 'design intent' present in the model to be transferred. This paper suggests an implementational foundation for CAD data exchange with preservation of design intent, based on the use of newly published parts of the International Standard ISO 10303 (STEP). Case studies are presented which employ a hypothetical STEP application protocol (AP) using Parts 55, 108 and 111 of ISO 10303. A prototype translator based on this AP has been implemented and tested. The paper reports on the experience gained in 'intelligent' data exchange.

INFORMATION TECHNOLOGY MODEL FOR PRODUCT LIFECYCLE ENGINEERING

An aircraft is a complex, multi-disciplinary, system-engineered product that requires real-time global technical collaboration through its life-cycle. Engineering data and processes which form the backbone of the aircraft should be under strict Configuration Control (CC). It should be model-based and allow for 3D visualization and manipulation. This requires accurate, realtime collaboration and concurrent engineering-based business processes operating in an Integrated Digital Environment (IDE). The IDE uses lightweight, neutral Computer Aided Design (CAD) Digital Mock-Up (DMU). The DMU deals with complex structural assemblies and systems of more than a hundred thousand parts created by engineers across the globe, each using diverse CAD, Computer Aided Engineering (CAE), Computer Aided Manufacturing (CAM), Computer Integrated Manufacturing (CIM), Enterprise Resource Planning (ERP), Supply Chain Management(SCM),Customer Relationship Management(CRM) and Computer Aided Maintenance Management System (CAMMS) systems. In this paper, a comprehensive approach to making such an environment a reality is presented.

Assisting design for manufacture using the data model driven approach

Proceedings of the I MECH E Part B Journal of Engineering Manufacture, 2001

The data model driven approach argues that computer aided engineering systems should be based on information data models in order to properly support the concurrent design of products. These models are the foundation for database representations of products and factories, and enable information sharing across unlinked software applications that address dierent stages of the product life cycle. This paper presents a product data model capable of capturing product life cycle information, and in particular its utilization for representing manufacturing information is described. A manufacturing data model that depicts the capabilities of manufacturing cells in terms of their processes and resources is also introduced. The potential bene®ts of using these data models to support design for manufacture are shown through a case study. The case study includes implementation of the models, their utilization representing a product and three manufacturing facilities, and demonstrates their value in the redesign of a component.