Journal of the Mechanical Behavior of Biomedical Materials (original) (raw)
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Physiomechanical and Surface Characteristics of 3D-Printed Zirconia: An In Vitro Study
Materials
The objective of this study is to examine the physiomechanical and surface properties of 3D-printed zirconia in comparison to milled zirconia. A total of 80 disc-shaped (14 × 1.5 ± 0.2 mm) specimens (20 milled and 60 3D-printed (at three different orientations; horizontal, vertical, and tilted)) were manufactured from 3-mol% yttria-stabilized tetragonal zirconia. Five specimens per group were evaluated for crystalline phase, grain size, density, porosity, surface roughness, wettability, microhardness, and SEM analysis of the surface. Biaxial flexural strength (BFS) was measured (n = 15) followed by Weibull analysis and SEM of fractured surfaces. Statistical analysis was performed using one-way ANOVA and Tukey’s post hoc test at α = 0.05. All groups showed a predominant tetragonal phase, with a 450 nm average grain size. There was no significant difference between groups with regards to density, porosity, and microhardness (p > 0.05). The tilted group had the highest surface rough...
Purpose: To evaluate the chemical composition, flexural strength, and Weibull characteristics of milled and lithography-based additively manufactured (AM) zirconia. Materials and methods: A virtual design of a bar (25×4×2 mm) was completed using a software program. The standard tessellation language file was used to manufacture all the specimens: 3Y-TZP zirconia (Priti multidisc ZrO 2 monochrome) milled (M group) and 3Y-TZP zirconia (LithaCon 3Y 210) lithography-based AM (CeraFab System S65 Medical) (AM group) bar specimens (n = 20). The chemical composition of the specimens was determined by using energy dispersive X-ray (EDAX) elemental analysis in a scanning electron microscope. Flexural strength was measured in all specimens using 3-point bend test according to ISO/CD 6872.2 with a universal testing machine (Instron Model 8501). Two-parameter Weibull distribution values were calculated. The Shapiro-Wilk test revealed that the data were normally distributed (p < 0.05). Flexural strength values were analyzed using independent Student's t-test (α = 0.05). Results: There were no major chemical composition differences observed between M and AM groups. The AM specimens (1518.9 ± 253.9 MPa) exhibited a significantly higher flexural strength mean value compared to the milled (980.5 ± 130.3 MPa) specimens (DF = 13, T-value =-5.97, p < 0.001). The Weibull distribution presented the highest shape for M specimens (11.49) compared to those of AM specimens (6.95). Conclusions: There was no significant difference in the chemical composition of milled and AM zirconia material tested. AM zirconia tested exhibited significantly higher flexural strength compared with the milled zirconia evaluated. Additive manufacturing (AM) technologies such as vatphotopolymerization, material jetting, material extrusion, selective laser sintering, selective laser melting, sheet lamination, direct energy deposition, and binder jetting methods can be used to fabricate zirconia prostheses. 1-4 The majority of these zirconia AM processes consist of indirect methods in which a binder material is mixed with ceramic powder particles. After the printing process, the binder material is eliminated. 5 Currently, subtractive manufacturing methods are considered the gold standard for fabricating zirconia dental restorations, but AM technologies are in continuous development. Limited dental literature has assessed the potential of AM zirconia for prosthodontic dental applications. 6-17 Among the different AM technologies available to process zirconia material, vatpolymerized AM zirconia including stereolithography (SLA), digital light processing (DLP), and lithography-based ceramic
Direct inkjet printing of dental prostheses made of zirconia
Journal of dental research
CAD/CAM milling systems provide a rapid and individual method for the manufacturing of zirconia dental restorations. However, the disadvantages of these systems include limited accuracy, possible introduction of microscopic cracks, and a waste of material due to the principle of the 'subtractive process'. The hypothesis of this study was that these issues can be overcome by a novel generative manufacturing technique, direct inkjet printing. A tailored zirconia-based ceramic suspension with 27 vol% solid content was synthesized. The suspension was printed on a conventional, but modified, drop-on-demand inkjet printer. A cleaning unit and a drying device allowed for the build-up of dense components of the size of a posterior crown. A characteristic strength of 763 MPa and a mean fracture toughness of 6.7 MPam(0.5) were determined on 3D-printed and subsequently sintered specimens. The novel technique has great potential to produce, cost-efficiently, all-ceramic dental restorati...
Ceramic Printing— Comparative Study of the Flexural Strength of 3D-Printed and Milled Zirconia
The International Journal of Prosthodontics, 2021
To determine and compare the mechanical properties of 3D-printed yttria-stabilized zirconia to milled isostatic pressed yttria-stabilized zirconia, with the following hypotheses: (1) The flexural strength of 3D-printed yttria-stabilized zirconia is comparable to milled yttria-stabilized isostatic pressed zirconia; and (2) thermocycling and chewing simulation do not affect the flexural strength of 3D-printed yttria-stabilized zirconia. Materials and Methods: A total of 30 bars of an experimental 3D-printed 3 mol% yttria-stabilized zirconia (LithaCon 3Y 230, Lithoz) and 10 bars of milled isostatic pressed zirconia (Prettau Zirconia, Zirkonzahn) were utilized. The printed zirconia bars were divided into three groups (n = 10 bars per group): (1) untreated (control); (2) thermocycled; and (3) tested after chewing simulation. A flexural strength test was performed on all samples using a three-point bending test in an Instron Universal testing machine. One-way analysis of variance on ranks was used to compare milled to printed zirconia. The effects of thermocycling and load cycling on 3D-printed zirconia were also determined. Results: The flexural strength values for milled and printed zirconia were 936.3 ± 255.0 MPa and 855.4 ± 112.6 MPa, respectively. There was no statistically significant difference in flexural strength between the milled and printed zirconia (P = .178). No statistically significant differences were observed between the control 3D-printed zirconia group and the thermocycled (888.4 ± 59.3 MPa) or load-cycled printed zirconia (789.6 ± 133.8 MPa; P = .119). Conclusion: Printed 3 mol% yttria-stabilized zirconia has comparable flexural strength to milled yttria-stabilized isostatic pressed zirconia. The thermocycling and chewing simulation used in this study did not significantly alter the flexural strength of the printed 3 mol% yttria-stabilized zirconia. These results indicate a promising role for 3D printing in the fabrication of zirconia restorations. Additional studies are needed to explore the full potential of this technology.
Advances in Science and Technology, 2014
Ceramics for dental applications have become increasingly important in the last decades. Particularly, the introduction of yttria-stabilized zirconia tetragonal polycrystalline (Y-TZP) materials as an alternative to the manufacturing of dental implants and prosthesis has provided a powerful tool to meet the demands required for these replacements in terms of biocompatibility, toughness, hardness and optical properties. Several commercial Y-TZP materials are currently available on the market and strong efforts in research and development facilities are being carried out to improve processing of Y-TZP to fully consolidate odontological pieces. Novel processing methods for ceramic powder sintering, including Y-TZP, aim to reduce processing times and production costs significantly, while maintaining or even improving the resulting microstructure and mechanical properties of the material. One of these methods includes microwave sintering. The purpose of this study is to characterize and compare the resulting properties of Y-TZP materials after conventional sintering and the non-conventional method of microwave heating. In this work one commercial material and one laboratory-synthesized Y-TZP powder are considered. The results suggest that microwave sintering results, generally, in better mechanical properties of the material in terms of hardness and fracture toughness than conventional sintering.
Zirconia based dental ceramics: structure, mechanical properties, biocompatibility and applications
Zirconia (ZrO 2) based dental ceramics have been considered to be advantageous materials with adequate mechanical properties for the manufacturing of medical devices. Due to its very high compression strength of 2000 MPa, ZrO 2 can resist differing mechanical environments. During the crack propagation on the application of stress on the surface of ZrO 2 , a crystalline modification diminishes the propagation of cracks. In addition, zirconia's biocompatibility has been studied in vivo, leading to the observation of no adverse response upon the insertion of ZrO 2 samples into the bone or muscle. In vitro experimentation has exhibited the absence of mutations and good viability of cells cultured on this material leading to the use of ZrO 2 in the manufacturing of hip head prostheses. The mechanical properties of zirconia fixed partial dentures (FPDs) have proven to be superior to other ceramic/composite restorations and hence leading to their significant applications in implant supported rehabilitations. Recent developments were focused on the synthesis of zirconia based dental materials. More recently, zirconia has been introduced in prosthetic dentistry for the fabrication of crowns and fixed partial dentures in combination with computer aided design/computer aided manufacturing (CAD/CAM) techniques. This systematic review covers the results of past as well as recent scientific studies on the properties of zirconia based ceramics such as their specific compositions, microstructures, mechanical strength, biocompatibility and other applications in dentistry.
Zirconia dental implants : An overview
2015
Zirconium dioxide (ZrO 2), or zirconia as it is more commonly known, was discovered in 1789 by the German chemist M. H. Klaproth. This material was introduced into dentistry only a few decades ago. Zirconia became an attractive alternative material in dentistry because of its high aesthetic potential and comparable strength to the conventionally used metals. In the field of implant dentistry, titanium has been the mainstay in implant manufacturing. However, zirconia became a viable option because it possesses superior properties, including a higher tensile strength, compressive strength and modulus of elasticity compared with either titanium alloy or commercially pure titanium (Table 1). Manufacturing zirconia The zirconia used in dentistry today is not merely the zirconium dioxide discovered in the eighteenth century. The commercial-grade zirconia has several modifications that enhance its properties. In its pure phase, zirconia has a low shear strength and is very brittle, essentially making it useless as a dental material. The addition of small amounts of aluminium oxide and yttrium oxide increases the modulus of elasticity and helps to stabilise the material. This combination of oxides is mixed in the powder state and placed in a sintering oven to produce a monoclinic crystalline structure, with equally spaced,
Materials
This research was aimed at developing a dental prototype from 3D printing technology using a synthetic filament of polylactic acid (PLA) and zirconium dioxide (ZrO2) with glycerol and silane coupling agent as a binder. A face-centered central composite design was used to study the effects of the filament extrusion parameters and the 3D printing parameters. Tensile and compressive testing was conducted to determine the stress-strain relationship of the filaments. The yield strength, elongation percentage and Young’s modulus were also calculated. Results showed the melting temperature of 193 °C, ZrO2 ratio of 17 wt.% and 25 rpm screw speed contributed to the highest ultimate tensile strength of the synthetic filament. A Nozzle temperature of 210 °C and an infill density of 100% had the most effect on the ultimate compressive strength whilst the printing speed had no significant effects. Differential scanning calorimetry (DSC) was used to study the thermal properties and percentage of ...
Surface characterization of zirconia dental implants
Dental Materials, 2010
d e n t a l m a t e r i a l s 2 6 ( 2 0 1 0 ) 295-305 a v a i l a b l e a t w w w . s c i e n c e d i r e c t . c o m j o u r n a l h o m e p a g e : w w w . i n t l . e l s e v i e r h e a l t h . c o m / j o u r n a l s / d e m a Surface analysis XPS Raman microanalysis SEM/EDX Optical profilometry a b s t r a c t
Suitability of 3D printed pieces of nanocrystalline zirconia for dental applications
Dental Materials, 2020
Objectives. The main goal of this work is to evaluate the suitability of nanostructured zirconia pieces obtained by robocasting additive manufacturing (AM), for dental applications. Methods. The density, crystalline structure, morphology/porosity, surface roughness, hardness, toughness, wettability and biocompatibility of the produced samples were compared with those of samples obtained by conventional subtractive manufacturing (SM) of a similar commercial zirconia material. Chewing simulation studies were carried out against dental human cusps in artificial saliva. The wear of the material was quantified and the wear mechanisms investigated, as well as the influence of glaze coating. Results. AM samples, that revealed to be biocompatible, are slightly less dense and more porous than SM samples, showing lower hardness, toughness and wettability than SM samples. After chewing tests, no wear was found both on AM and SM samples. However, the dental wear was significantly lower when AM samples were used as counterbody. Concerning the glazed samples, both coated surfaces and dental cusps suffered wear, being the cusps' wear higher than that found for unglazed samples. More, cusps tested against AM coated samples suffered less wear comparatively to those opposed to SM coated samples. Significance. Overall, the results presented in this paper show that AM processed nanostructured zirconia can be used in dental restorations, with important advantages from the point of view of processing and tribological performance. Moreover, the option for glaze finishing should be carefully considered both in SM and AM processed specimens.