Utilization of the power losses map in the design of DC/DC converters (original) (raw)

Approximate novel loss formulae estimation for optimization of power controller of DC/DC converter

2010

This paper presents the analysis and the implementation of a digital voltage power based controller with adaptive loss estimation algorithm. An improved controller of DC/DC boost converter relies on the estimation of all types of the losses which occur in the converter was proposed. The controller use estimating method to estimate the power losses of the converter and converts the losses into two parts, serial and parallel resistances which are used for the reference trajectories. The algorithm is theoretically analyzed, developed and compared with the experimental results for improving the convergence speed and accuracy of the control loop. Mathematical modeling is carried out giving careful consideration to all the significant features and dependant parameters, namely, core hysteresis and eddy current loss, conduction ohmic losses and switching losses of semiconductors. Experimental results allow validating the proposed controller and the estimation losses for an acceptable error nearly 10% and maximum efficiency 93.5%.

Flyback converter surface minimization: Design procedure and formulas

2008 IEEE Power Electronics Specialists Conference, 2008

This paper gives generic formulas to account for power components surface in the design of a flyback converter. Starting from the converter requirements, key design parameters are defined, and their influence on converter surface studied. It is shown that some parameters have opposite actions, thus some trade-off must be found. On the other hand, additional constraints must be taken into account, especially losses. These ones are also evaluated using analytic formulas, and included in the design procedure. After design, the converter has been built, and compared to previous version, surface reduction is obvious. I.

The Design of the Flyback Converter

Of the many converter topologies around today, the flyback topology is one of the most frequently used. Although simple, this converter design offers great advantages for certain applications. New, more complex topologies have surfaced in recent years, but flyback converters remain a popular design choice. These switch-mode power converters offer competitive size, cost, and efficiency ratios in the low-to mid-power range (about 2W to 100W). A flyback converter's operation is based on a coupled inductor, which aids in power conversion while isolating the converter's input and output. The coupled inductor also enables multiple outputs, which makes flyback converters the standard for a wide variety of applications. In this report will including the design details for Wide input voltage, wave forms to verify the correctness of the circuit, the voltage gain, inductor current/output voltage ripple, stray components and their influences, ideal and non-ideal characteristics on transformer, e.g. leakage inductance and/or other possible stray components, and other losses and Conversion Efficiency (measured and charted from rated down to 10%). load Index Terms-flyback converter, wide voltage design, wave forms, gain, ripple, power losses, efficiency

Power Switching Device Losses – Simulation and Non-Simulation Methods of Calculations

2018 53rd International Universities Power Engineering Conference (UPEC), 2018

In the design and manufacture of power supplies and converters, commercial factors demand high efficiency figures in the operation and performance of these products. Potential loss areas in the circuits are identified to achieve minimum losses [1] [2]. One of the main component contributing to losses in converters is the switching device.The methods to calculate switching loss [3] are complex and involves several related parameters [4] [5]. Conduction loss, radiation interference [6] and temperature rise, impacts on design efficiency. Depending on the design limitations, a balance between the related parameters is necessary, which can be achieved by optimization processes. The method of linear approximation has useful deductions in the control of turn-on switch loss, choosing switches devices with short switching times, which offers high operating frequencies.

Power Loss Analysis of a Multiport DC – DC Converter for DC Grid Applications

IECON 2018 - 44th Annual Conference of the IEEE Industrial Electronics Society, 2018

In this paper, power losses of a multiport DC-DC converter are analysed. The converter has four bidirectional ports and consists of a triple active bridge and four half bridge converters. As a result, sixteen different operating modes, defined by all combinations of power flow direction, are possible. The converter power losses and resulting efficiencies vary widely with operating conditions. This paper presents methods to accurately calculate the efficiency of the four-port converter in each operating mode using component datasheet information, taking into account losses in the transformer of the triple active bridge converter, passive components and semiconductors. A 200 W converter prototype is used to experimentally validate the loss model for one specific operating mode.

A Trade-Off between the Efficiency, Ripple and Volume of a DC-DC Converter

Journal of Power Electronics, 2011

In space qualified DC-DC converters, optimization of the following electrical characteristics is of greater interest in comparison with other specifications; power loss/efficiency, output voltage ripple and volume/weight. The main goal of this paper is to present an appropriate solution for optimizing the above mentioned characteristics. For this purpose, a comprehensive power loss model of a DC-DC converter is fully developed. Proper models are also demonstrated for assessment of the output voltage ripple and the utilized transformer volume as the bulkiest component in a DC-DC converter. In order to provide a test bed for evaluation of the proposed models, a 50W push-pull DC-DC converter is designed and implemented. Finally, a novel cost function with three assigned weight functions is proposed in order to have a trade-off among the power loss, the output voltage ripple and the utilized transformer volume of the converter. The cost function is optimized for applications in which volume has the highest priority in comparison with power loss and ripple. The optimization results show that the transformer volume can be decreased by up to 51% and this result is verified by experimental results. The developed models and algorithms in this paper can be used for other DC-DC converter topologies with some minor modifications.

Power losses analysis of multiphase DC-DC buck converter using OrCAD PSpice software

Bulletin of Electrical Engineering and Informatics, 2022

DC-DC buck converters have wide applications in portable electronic devices, battery chargers, and telecommunications. However, single-phase DC-DC buck converters have some drawbacks, especially in high current applications, where the increase in the size of the inductor will increase power losses, which significantly affects the overall efficiency of the converter. The multiphase configuration offers several advantages, such as reduction in output voltage ripple, input current ripple, conduction loss, and the physical size of the hardware. This paper presents an analysis of the power losses of the multiphase DC-DC buck converter with output power ranging between 50 watts to 250 watts. To verify the effectiveness of the multiphase converter, performance analysis was done using OrCAD PSpice software, where the number of phases was limited to five phases. This paper focused on power losses in the converter, namely conduction losses in diodes and MOSFETs, switching loss in MOSFETs, as well as losses in the inductor and capacitor. The relationship between the number of phases and factors of switching frequency, output, and the components' internal resistance was also highlighted and discussed in detail.

600W DC-DC Converter Design Using Flyback, Half Bridge, Full Bridge LLC Topologies and Comparison of Simulation Results

The Eurasia Proceedings of Science Technology Engineering and Mathematics, 2021

This paper presents design and simulation of typical DC-DC converter topologies such as Flyback, half bridge, full bridge LLC, using the PLECS simulation tool. Requirements are chosen to be 600 W power rating and 250 kHz switching frequency with high efficiency and reduced built size. MOSFET is used as the switching element. According to the simulation results, optimum design with the lowest fluctuations in output voltage and current are achieved using the full bridge LLC converter topology. Thanks to the resonant coil and resonant capacitor in its structure, reduced switching losses have been observed in this converter design, which provides soft switching and high switching frequency.

Power loss model for efficiency improvement of boost converter

2011 XXIII International Symposium on Information, Communication and Automation Technologies, 2011

The analytical expressions for boost converter loss are presented in this paper. All significant sources of conduction and dynamic losses within the converter elements, including losses in choke magnetic material and switching losses which occur due to diode recovery time, are discussed. Sources of losses in continuous and discontinuous current mode of converter are examined. The equivalent input resistance of the generator is included in converter loss model. In the paper, the case when single-phase rectifier is input circuit of the converter is presented. Loss model of converter and its efficiency was compared with experimental measurements on a prototype of the boost converter.

IJERT-PSIM Model and Power Loss Calculation of Full Bridge DC- DC Converter used for Renewable Energy Applications

International Journal of Engineering Research and Technology (IJERT), 2015

https://www.ijert.org/psim-model-and-power-loss-calculation-of-full-bridge-dc-dc-converter-used-for-renewable-energy-applications https://www.ijert.org/research/psim-model-and-power-loss-calculation-of-full-bridge-dc-dc-converter-used-for-renewable-energy-applications-IJERTV4IS080129.pdf This paper introduces a redundant , independent and modular type full bridge DC-DC converter to interconnect the output of renewable energy sources like solar, wind, fuel cells etc effectively to the dc grid The dc to dc converter uses high frequency transformer and MOSFET switches .The converter is intended to work in boost mode providing a 400V DC output to serve as the input of inverter which provides a 230V AC supply to the single phase line .The PSIM model is used here to validate the operation of the converter. Further the paper calculates the MOSFET power loss and efficiency of the converter using analytical equations and verified the results using simulation model.