Digital control implementation to reduce the cost and improve the performance of the control stage of an industrial switch-mode power supply (original) (raw)

Digital control of power supplies-opportunities and constraints

1998

In this paper, we present a study of the opportunities and constraints of digital control in power supplies. The advantages and disadvantages between analog and digital controllers in switched-mode power supplies are discussed in detail. The effects of a digital controller on device's reliability and integration level are also discussed. A 48 V, 500 W rectifier having a switching frequency of 100 kHz was used as a practical case example. This switched-mode rectifier consists of two converter stages, i.e., AC/DC and DCDC converters. Dynamic characteristics for digital controllers in both converters were studied by extensive simulations. Based on the simulation results, the values of the required sampling frequencies were determined. According to the obtained results and careful analyses made in our study, it can be stated that digital control is certainly a viable alternative also in power supplies. However, before digital controllers will become dominant in high-volume power supply products, low cost microcontrollers or signal processors, which are tailored for the specific application, are needed to reduce the existing cost barrier.

Digital control strategies for switch-mode power supply

IECON 2006 - 32nd Annual Conference on IEEE Industrial Electronics, 2006

Analogue control of monolithic DC/DC converters is coming to a limit due to high switching frequency and a request for large regulation bandwidth. Digital control is now experimented for low-power low-voltage switch-mode power supply. Digital implementation of analogue solutions does not prove real performances. Other digital controllers have been experimented but applied to discrete converters. This paper compares a classical digital controller to a possible alternative strategy. Sensitivity functions are used to compare controller performances. RST algorithm determined by robust pole assignment shows better performances.

Implementation issues of a digital control system applied to a PFC boost converter

2009 35th Annual Conference of IEEE Industrial Electronics, 2009

This paper presents implementation issues of a digital control system applied to a power factor correction (PFC) boost converter rated to a wide range of output power, operating in mixed conduction mode (MCM). The digital control system comprises an input current controller and an output voltage controller. The current controller is formed by two predictive model-based control laws, while the output voltage is regulated through a proportional-integral controller. The implementation requirements of this control system and the executed programming routines, highlighting the inductor current sampling process in different conduction modes are discussed. Experimental results applying a low cost microcontroller are shown to validate the operation of the current and voltage controllers. I.

A PFC Power Supply with Minimized Energy Storage Components and a New Control Ttechnique for Cascaded SMPS

Theory of Computing Systems \/ Mathematical Systems Theory, 2012

A PFC power supply with minimized energy storage components and a new control technique for cascaded SMPS Damien F. Frost Master of Applied Science Graduate Department of Electrical and Computer Engineering University of Toronto 2009 This Master of Applied Science thesis proposes a new design of low power, power factor corrected (PFC), power supplies. By lifting the hold up time restriction for devices that have a battery built in, the energy storage elements of the converter can be reduced, permitting a small and inexpensive power converter to be built. In addition, a new control technique for controlling cascaded converters is presented, named duty mode control (DMC). Its advantages are shown through simulations. The system was proven using a prototype developed in the laboratory designed for a universal ac input voltage (85 265VRMS at 50 60Hz) and a 40W output at 12V . It consisted of two interleaved phases sensed and digitally controlled on the isolated side of the converter. Th...

An optimal Lyapunov-based control strategy for digitally controlled single-phase power factor correction AC/DC converters

2011

AC-DC converters are widely used for conversion of utility ac input to a dc voltage suitable for telecom and other dc loads. There is dedicated analog control ICs available for controlling such converters and to accomplish their input power factor correction. Presently with decreasing cost of DSPs they are being applied more and more for controlling power electronic converters by taking advantage of the ease of implementation of different control laws with DSPs and also the immunity of digital systems towards noise and component ageing. This paper presents a simple and novel digital control scheme for a power factor correction (PFC) AC/DC boost converter based on Control-Lyapunov Function (CLF) theory. It is shown in this paper that the dynamics of the boost converter can be significantly improved by implementing the proposed controller, which introduces a Lyapunov function to the system and determines the optimal converter duty-ratio needed to minimize the Lyapunov function. The performance of the proposed controller is confirmed on a digitally controlled 3 kW boost PFC converter operating at 100 kHz switching frequency. Experimental results show that the proposed controller causes the boost converter to operate with low input current harmonics and very fast output voltage transient responses that are much less than a single input line cycle, compared to responses of several input line cycle transient periods seen in conventional control schemes.

Designing a TMS320F280x based digitally controlled dc-dc switching power supply

Appl. Note, Texas Instruments, 2005

This application report presents a TMS320F280x based digital control design and implementation of a high frequency dc-dc switching power supply. Starting with a dc-dc buck converter and a given set of performance specifications, different control blocks and parameters, used as in the analog control design approach, are reviewed prior to the control design in digital domain. The control loop is then analyzed and the digital controllers are designed using different control design approaches. Code examples are provided illustrating the controller implementation using TMS320F280x DSP controller. MATLAB based digital control design approaches presented here are finally validated with multiple test results from a prototype converter. The sample code described in this document can be downloaded from http://www.ti.com/lit/zip/SPRAAB3.

Design of low-power high-frequency digital controlled DC-DC switching power converter

This paper models a low-power high-frequency digitally controlled synchronous rectifier (SR) buck converter. The converter is a hybrid system with three operation modes. Digital PID controler is used. Key problems such as quantization resolution of digital pulse-width modulation (DPWM) and steady-state limit cycles of digital control switching model power supply (SMPS) are discussed, with corresponding solutions presented. Simulation of a digital control synchronous buck is performed with a fixed-point algorithm. The results show that the described approach enables high-speed dynamic performance.

A digital control algorithm for single-phase boost PFC converter with fast dynamic response

IEICE Electronics Express, 2014

A novel digital control algorithm for a single-phase boost power factor correction (PFC) converter with fast dynamic response is presented. Based on the converter circuit structure, the track of the output voltage and the inductor current of next switching cycle is estimated in advance. The self-adjusting voltage control loop is adopted to improve the static and dynamic voltage regulation. Meanwhile, the current control loop is implemented only by the estimated output voltage and inductor current values, which simplifies the control loop and reduces the digital calculation burden. The single-phase boost PFC converter with the proposed digital control algorithm has been implemented via the field programmable gate array (FPGA). Experimental results indicate that the proposed control algorithm can improve the power factor, as well as the dynamic response of boost PFC converter simultaneously. The power factor is optimized more than 0.98, and the recovery time is less than 4 line cycles with small overshoot.

Digital Control Techniques for Single-Phase Power Factor Correction Rectifiers Part of the Electrical and Electronics Commons, Electronic Devices and Semiconductor Manufacturing Commons, and the Power and Energy Commons

has been examined by the signatories, and we find that both the content and the form meet acceptable presentation standards of scholarly work in the above mentioned discipline. iii Mather, Barry A. (Ph.D., Electrical Engineering) Digital Control Techniques for Single-Phase Power Factor Correction Rectifiers Thesis directed by Professor Dragan Maksimović Tightening governmental regulations and industry standards for input current harmonics and input power factor correction (PFC) of common electronic devices such as servers, computers and televisions continues to increase the need for high-performance, low-cost power factor correction controllers. In response to this need, digital non-linear carrier (DNLC) PFC control has been developed and is presented in this thesis. DNLC PFC control offers many unique advantages over existing PFC control techniques in terms of design simplicity, low harmonic current shaping over a wide load range including CCM and DCM operation and a reliable, inexpensive digital implementation based on low-resolution analog-to-digital converters (A/D's) and digital pulse width modulator (DPWM). Implementation of the controller requires no microcontroller or digital signal processor (DSP) programming, and is well suited for a simple, low-cost integrated-circuit realization. DNLC PFC control is derived and analyzed for single-phase universal input PFC boost rectifiers. Further analysis of the operation of digitally controlled PFC rectifiers leads to the development of voltage loop compensator design constraints that avoid limit-cycling of the voltage loop. It is demonstrated that voltage loop limit-cycling is unavoidable when using traditional PFC control techniques under certain output loading conditions. However, it is also shown that voltage loop limit-cycling is avoidable under the same operating conditions when a DNLC PFC controller is implemented. Additionally, a unique output voltage sensing A/D is also developed that improves the PFC voltage loop transient response to load transients when paired with the DNLC PFC controller. Experimental results are shown for a 300W universal input boost PFC rectifier. iv