The Effect of Pyrolysis Temperature and Time of Polypropylene on Quality of Carbon Nanotube with Flame Synthesis Method (original) (raw)

Synthesis of carbon nanotubes by sequential pyrolysis and combustion of polyethylene

Carbon, 2010

Carbon nanotubes (CNTs) were synthesized from polyethylene using a pyrolysis-combustion technique. Pre-or post-consumer polyethylene (in strips, pellets or ground particles) was pyrolyzed to gaseous products, which were then combined with an oxygen-containing gas and auto-ignited to create a fuel-rich flame. The combustion effluent was used to synthesize multi-wall CNTs using stainless-steel wire mesh as both catalyst and substrate. An overall CNT yield in the order of 10%, by mass relative to the initial carbon in the fuel, was typically achieved before purification. The viability of partial conversion of a readily-available waste stream to the value-added product of CNTs was demonstrated, combining the economy and process safety aspects of flame synthesis with the control of synthesis temperature that chemical vapor deposition methods typically afford.

Pyrolysis of waste polypropylene for the synthesis of carbon nanotubes

Journal of Analytical and Applied Pyrolysis, 2012

Waste polypropylene (PP) is used as precursor for synthesizing multi-walled carbon nanotubes (MWC-NTs) by single stage chemical vapor deposition (CVD) method using nickel as catalyst. The pyrolytic degradation of PP to MWCNT was achieved by exposing the catalyst and precursor to temperature 600,700 and 800 • C under argon and hydrogen atmosphere for an hour. The resultant carbon was purified and characterized by XRD, Raman scattering, SEM, TEM and HRTEM. All the analysis confirmed the graphitic nature and multi-walled morphology of the CNT. Moreover the MWCNT was found to exhibit high transmittance to visible light up to 85% at 550 nm, comparable to that of typical ITO films (90%), suggesting that MWCNTs can be used for optoelectronic devices.

Conventional pyrolysis of Plastic waste for Product recovery and utilization of pyrolytic gases for carbon nanotubes production

Environmental Science and Pollution Research, 2020

Inevitably increase in plastic demand has resulted in an overgrowing production on a global scale. The utilization of plastics has been applied to a number of industries as it is a durable, moldable, and inexpensive material. High exploitation of plastic had resulted in a hefty amount of waste production, which is not easy to recycle due to its non-degradable nature and results in landfills. Nowadays, waste to energy processes such as pyrolysis has emerged as a superlative process for the management of plastic waste by converting it into useful products. On the other hand, the employment of carbon nanotubes (CNT's) has shown high growth in their production. CNT's were generally synthesized from conventional gases like methane, ethane, and ethylene. Plastic waste can be utilized to substitute the feed material for the CNT synthesis via pyrolysis method. In this study, a two-step pyrolysis process was investigated for product recovery and CNT's production. The first steps consisted of catalytic and noncatalytic degradation of mixed plastic waste in a vertical fixed bed reactor at 500°C with a heating rate of 20°C/min for the production of pyrolytic oil and gases and were analyzed. The second step consists of the employment of catalytic pyrolysis gases in a horizontal tube reactor maintained at a temperature of 800°C over a bed of catalyst for the synthesis of CNT's via catalytic vapor deposition (CVD) technique. It was established that the use of catalyst decreases the oil phase production from 80.5 to 64%, char from 9 to 6.5% while an increase in gas phase production from 10.5 to 29.5% was reported. The alteration of hydrocarbons to CNT's was investigated via pre-and post-GC analysis of the gas samples. Post gas investigation indicates an increased concentration of hydrogen in the sample. Also, the decline of hydrocarbon gases concentration was observed in post sample analysis. Also, transmission electron microscopy (TEM) analysis confirms the synthesis of CNT's.

Synthesis of multi-walled carbon nanotubes via pyrolysis of plastic waste using a two-stage process

Fullerenes Nanotubes and Carbon Nanostructures, 2018

The pyrolysis of different plastic waste types such as low density polyethylene (LDPE), high density polyethylene (HDPE), polypropylene (PP), polyethylene terephthalate (PET) and polystyrene (PS) for producing multi-walled carbon nanotubes (MWCNTs) using a two-stage process has been investigated. Firstly, the cracking of plastic wastes was carried out at a temperature of 700 C to produce hydrocarbon gases. In the second stage, the produced hydrocarbon gases were decomposed at 650 C on the surface of the Ni-Mo/Al 2 O 3 catalyst to form CNTs. Various analytical tools such as XRD, TPR, TGA, Raman spectroscopy and TEM were used to describe both the fresh catalyst and the obtained CNTs. The results showed that the amount of the hydrocarbon gases was related to the type of plastic waste and hence the CNT yield. Accordingly, LDPE or PP was decomposed to produce the largest gases yield of 72.5 or 70.7 wt%, respectively. As a result, a large CNTs yield of 5.8 and 5 g/g cat can be achieved by pyrolysis of PP and LDPE waste, respectively. However, a small yield of CNTs with little quality and low purity was obtained by using PS or PET waste as the carbon feedstock. KEYWORDS plastic waste; pyrolysis; Ni-Mo/Al 2 O 3 catalyst; multiwalled carbon nanotubes; two-stage process

Synthesis of carbon nanotubes from waste polyethylene plastics

2009

Generation of non-biodegradable wastes, such as plastics, and resulting land as well as water pollution therefrom discarded plastics have been continuously increasing, while landfill space decreases and recycling markets dwindle. Exploration of novel uses of such materials becomes therefore imperative. Here I present an innovative and unique partial conversion of plastic waste to valuable carbon nanomaterials. It is an overall exothermic and scalable process based on feeding waste plastics to a multi-stage, pyrolysis/combustion-synthesis reactor. Plain stainless steel screens are used as substrates as well as low-cost catalyst for both carbon nanomaterials synthesis and pyrolyzates generation. Nano carbon yields of as high as 13.6% of the weight of the polymer precursor were recorded. This demonstration provides a sustainable solution to both plastic waste utilization, and carbon nanomaterials mass production. v ACKNOWLEDGEMENT I would like to express my gratitude to my academic advisor, Prof. Yiannis A. Levendis, for his guide and support on my research. I also thank Dr. Henning Richter for continuously encouraging and helping me on my work. I am grateful to Dr. Marcia Bragato for training and familiarizing me with the laboratory procedures. I also would like to thank Mr. William Fowle and Dr. Yong Zhang for the advice on the SEM and TEM operation, and Mr. Boris Rasin for catalysts preparation. Prof. Randy L. Vander Wal and Prof. Yung Joon Jung are gratefully acknowledged for their valuable suggestions.

Effect of Different Catalyst Supports on the Quality, Yield and Morphology of Carbon Nanotubes Produced from Waste Polypropylene Plastics

Catalysts, 2021

The role of the effect of the support on the reactivity of heterogeneous catalysts cannot be over-emphasized. Therefore, the study documented in this article investigated the effect of different metal oxide supports (MgO, CaO and TiO2) and mixed oxide supports (CaTiO3) on the performance of a bimetallic NiMo catalyst prepared via the sol–gel method during the catalytic growth of carbon nanotubes (CNTs) from waste polypropylene (PP). Waste PP was pyrolyzed at 700 ◦C in a single-stage chemical vapor deposition reactor and off-gas was utilized in-situ as a cheap carbon feedstock for the growth of CNTs under similar conditions for all the prepared NiMo catalysts (supported and unsupported). The structures of the prepared catalysts and deposited carbon were extensively characterized using X-ray diffraction (XRD), temperature-programmed reduction (TPR), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), etc. The catalytic performance of NiMo supported and unsupporte...

Multi-Wall Carbon Nanotubes Obtained by Fluidized Bed Pyrolysis of Virgin or Recycled Plastics

2007

A new technique for a continuous, mass production of high-quality multi-wall carbon nanotubes (MWCNTs), based on fluidized bed pyrolysis of polymers (virgin or recycled polyolefins and recycled polyethylene terephtalate), is described in detail. The study investigates the role of interactions between the bed material and the polymer particles injected into the reactor as well as that of the reactor temperature. Results are reported in terms of yield and quality of obtained MWCNTs, all characterized by thermogravimetrical analysis and SEM microscopy. The production of MWCNTs, in a relatively large quantity and at a low cost, is demonstrated as technically feasible.

A novel technology for green(er) manufacturing of CNTs via recycling of waste plastics

2011

Costly and often highly-flammable chemicals, such as hydrogen and carbon-containing gases, are largely used for carbon supply in current carbon nanotube (CNT) synthesis technologies. To mitigate related economic and safety concerns, we have developed a versatile CNT synthesis sequence, where low-cost and safe-to-handle-and-store waste solid polymers (plastics) are used for in situ generation of hydrogen and carbon-containing gases. Introduction of different waste plastics, such as polyethylene, polypropylene and polystyrene, into a multistage pyrolysis/ combustion/synthesis reactor allows for efficient CNT formation. This process is largely exothermic and scalable. It uses low-cost stainless steel screens to serve both as substrates as well as catalysts for CNT synthesis. This technique enables a solution for both waste plastic utilization and sustainable CNT production.

Simple method for synthesis of carbon nanotubes over Ni-Mo/Al2O3 catalyst via pyrolysis of polyethylene waste using a two-stage process

Fullerenes Nanotubes and Carbon Nanostructures, 2017

Synthesis of valuable multi-walled carbon nanotubes (MWCNTs) by thermal pyrolysis of low-density polyethylene (LDPE) waste was investigated via a two-stage process. The first stage was the thermal pyrolysis of LDPE to gaseous hydrocarbons, and the second stage was the catalytic decomposition of the pyrolysis gases over Ni-Mo/Al 2 O 3 catalysts. Two catalysts with the compositions of 5.2%Ni-10.96%Mo/Al 2 O 3 and 10%Ni-9.5%Mo/Al 2 O 3 were tested for CNTs formation. The catalyst containing 10%Ni showed better activity in terms of CNTs production. Accordingly, the impact of either pyrolysis or decomposition temperatures was investigated using the 10%Ni-9.5%Mo/Al 2 O 3 catalyst. TEM, XRD, Raman spectroscopy, TGA, TPR and BET analysis tools were used to characterize the fresh catalysts as well as the obtained carbon nanomaterials. TEM

-Structural comparison of multi-walled carbon nanotubes produced from polypropylene and polystyrene waste plastics

2022

Polypropylene and polystyrene were processed in a pyrolysis/catalytic reactor with a Ni-Fe/Al 2 O 3 catalyst to produce carbon nanotubes (CNTs). A high yield of catalyst carbon deposits were produced; 33.5 g 100 g − 1 polypropylene and 29.5 g 100 g − 1 polystyrene and consisted of multi-walled carbon nanotubes (MWCNTs). X-ray diffraction (XRD) of the Ni-Fe/Al 2 O 3 catalyst suggested the active metal was a Ni-Fe alloy which was confirmed using X-ray absorption near edge structure (XANES); extended X-ray absorption fine structure (EXAFS) analysis showed that the alloy was primarily FeNi 2. Electron microscopy showed that the MWCNTs were entangled, several μm in length and ~50 nm in diameter comprising ~30 graphene layers. Optical Raman spectroscopy confirmed the carbons to be of high purity and crystallinity with polypropylene showing a higher degree of graphitisation and fewer defects compared to those produced from polystyrene. X-ray Raman scattering spectroscopy of the MWCNTS confirmed their graphitic carbon composition, but demonstrated poor alignment. Commercially produced MWCNTs showed a high degree of graphitisation, with less metal impurities and were of long length (several μm), straighter, smaller diameter (~10 nm) and with fewer number of graphene layers (~12) in the CNT wall compared with the plastic derived MWCNTs.