Microstructural, elemental, mechanical and structural attributes of AA1100/17-4 PH stainless steel composites fabricated via friction stir processing (original) (raw)

A 100% overlap double pass friction stir process technique was developed for the fabrication of AA1100/17-4 PH stainless steel composites, using an H13 tool steel cylindrical threaded pin with shoulder diameter of 21 mm, pin diameter of 7 mm and pin height of 5 mm. Grooves of 2 mm width and 3.5 mm depth were machined on the 6 mm thick AA1100 plate, where the 17-4 PH stainless steel powder was packed and compacted using a pinless tool. Friction stir processing was conducted at rotational speeds of 2100, 2450 and 2800 rpm, while the travel speed of 20 mm/min, tilt angle of 2.5° and plunge depth of 0.2 mm, were kept constant. Investigations were carried out on the microstructure, elemental composition, and tensile testing and microhardness as well as structural analysis using X-ray diffraction. Defect-free micrographs with good mechanical and metallurgical connections were obtained from all the employed process parameters. However, agglomeration of reinforcements became noticeable at 2...