Reduction of Excessive Flash in Friction Stir Processing of AA1100: An Experimental Observation Study (original) (raw)

Advances in Material Sciences and Engineering, 2019

Abstract

Friction stir processing (FSP) has proven to be a powerful emerging surface engineering technology for modifying metal surfaces and their bulk properties to desired forms. As a variant of friction stir welding (FSW), FSP borrows its principles of functionality from FSW. FSP technology is highly dependent on careful selection of process parameters. Its key parameters include tool rotational speed, traverse speed, tool tilt angles, axial force, tool and process design as well as base metal properties. Formation of excessive flash is a common FSP parametric challenge which needs to be studied. In this work, build-up of mass flash was experimentally observed and controlled by varying process tool tilt angle and the rotational during FSP of AA1100. The process was conducted using H13 tool steel cylindrical tool with a shoulder diameter of 21 mm with a 7 mm cylindrical threaded pin, at constant traverse speed of 20 mm/min at tilt angles varying from 0° to 3°, rotational speeds of 500 to 1...

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