Production Plant and Warehouse Automation with IoT and Industry 5.0 (original) (raw)
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Internet of Things in Automated Production
European Journal of Engineering Research and Science, 2017
Industry 4.0 is being presented as the fourth industrial revolution in which intelligent machines, advanced sensors, and smart logistic networks and suppliers will be connected to the internet of things. Such an intelligent network would create a cyber-physical system that scan store all of the supply chain data in the cloud and allow access to these data through different devices connected to the internet. Thus, the factory of the future could be established. This project proposes the creation of a manufacturing cell at the shop floor level based on the concepts of Industry 4.0. The effects on production of industry 4.0 emerging with this mind is very important. Therefore, the impacts in production of industry 4.0 are examined in this paper.
Internet of Things for Smart Factories in Industry 4.0, A Review
2024
The Internet of Things (IoT) is playing a significant role in the transformation of traditional factories into smart factories in Industry 4.0 by using network of interconnected devices, sensors, and software to monitor and optimize the production process. Predictive maintenance using the IoT in smart factories can also be used to prevent machine failures, reduce downtime, and extend the lifespan of equipment. To monitor and optimize energy usage during part manufacturing, manufacturers can obtain real-time insights into energy consumption patterns by deploying IoT sensors in smart factories. Also, IoT can provide a more comprehensive view of the factory environment to enhance workplace safety by identifying potential hazards and alerting workers to potential dangers. Suppliers can use IoT-enabled tracking devices to monitor shipments and provide real-time updates on delivery times and locations in order to analyze and optimize the supply chain in smart factories. Moreover, IoT is a powerful technology which can optimize inventory management in smart factories to reduce costs, improve efficiency, and provide real-time visibility into inventory levels and movements. To analyze and enhance the impact of internet of thing in smart factories of industry 4.0, a review is presented. Applications of internet of things in smart factories such as predictive maintenance, asset tracking, inventory management, quality control, production process monitoring, energy efficiency and supply chain optimization are reviewed. Thus, by analyzing the application of IoT in smart factories of Industry 4.0, new ideas and advanced methodologies can be provided to improve quality control and optimize part production processes.
Toward Industry 4.0 With IoT: Optimizing Business Processes in an Evolving Manufacturing Factory
Frontiers in ICT, 2019
Research advances in the last decades have allowed the introduction of Internet of Things (IoT) concepts in several industrial application scenarios, leading to the so-called Industry 4.0 or Industrial IoT (IIoT). The Industry 4.0 has the ambition to revolutionize industry management and business processes, enhancing the productivity of manufacturing technologies through field data collection and analysis, thus creating real-time digital twins of industrial scenarios. Moreover, it is vital for companies to be as "smart" as possible and to adapt to the varying nature of the digital supply chains. This is possible by leveraging IoT in Industry 4.0 scenarios. In this paper, we describe the renovation process, guided by things2i s.r.l., a cross-disciplinary engineering-economic spin-off company of the University of Parma, which a real manufacturing industry is undergoing over consecutive phases spanning a few years. The first phase concerns the digitalization of the control quality process, specifically related to the company's production lines. The use of paper sheets containing different quality checks has been made smarter through the introduction of a digital, smart, and Web-based application, which is currently supporting operators and quality inspectors working on the supply chain through the use of smart devices. The second phase of the IIoT evolution-currently ongoing concerns both digitalization and optimization of the production planning activity, through an innovative Web-based planning tool. The changes introduced have led to significant advantages and improvement for the manufacturing company, in terms of: (i) impressive cost reduction; (ii) better products quality control; (iii) real-time detection and reaction to supply chain issues; (iv) significant reduction of the time spent in planning activity; and (v) resources employment optimization, thanks to the minimization of unproductive setup times on production lines. These two renovation phases represent a basis for possible future developments, such us the integration of sensor-based data on the operational status of production machines and the currently available warehouse supplies. In conclusion, the Industry 4.0-based ongoing digitization process guided by things2i allows to continuously collect heterogeneous Human-to-Things (H2T) data, which can be used to optimize the partner manufacturing company as a whole entity.
Industrial Internet of Things in the production environment of a Shipyard 4.0
The International Journal of Advanced Manufacturing Technology, 2020
Nowadays, we are already involved in the Fourth Industrial Revolution, known as Industry 4.0. Inside this paradigm, IoT is one of fundamental technologies that allows the integration of physical and virtual systems. The important role of the IoT is based on its potential to offer different solutions for the operational of existing industrial system, in order to transform them in digital environments. Following this idea, a proof of concept is presented, applying IIoT (Industrial Internet of Things) in a shipyard. This technology is used as a key enabler to achieved a connected and advanced manufacturing with the aim of improve efficiency in a specific workshop inside the shipyard. This first approach to the transformation of conventional shipyard in a smart factory comprises two parts: the communication between the information systems and the connection with physical devices. The goal is to solve the challenges that arise with the implementation of IIoT and to provide a useful decision tool to operators and managers of the workshop.
Context: Manufacturing plants are working with limited efficiency and productivity. Manufacturing plants can become more efficient, productive and smarter by adopting the enabling technologies of Industry 4.0. In this research paper, effort is made to explore the impact of IoT in assembly line of small scale transformer manufacturing industry. Purpose: Purpose of this research paper is to use IoT based framework in assembly line of small scale transformer manufacturing industry located in Mumbai, India to illustrate the effect on efficiency, productivity, and safety. Methodology: In this research paper, keyword based literature review is carried out. Based on the review, IoT framework is used in assembly line of small scale transformer manufacturing industry. Finally, reliability and effectiveness of IoT framework is determined by performing paired t-test hypothesis testing and Value Stream Mapping (VSM). Findings: Impact of IoT framework on the assembly line of small scale transfor...
Societal Impact of IoT-Lead Smart Factory in the Context of Industry 4.0
2020 International Conference on UK-China Emerging Technologies (UCET), 2020
Transformation of traditional manufacturing into intelligent manufacturing has intrigued the manufacturing firms at a global level. The focal objective of the concept of Industry 4.0 is to distinguish highly digitized manufacturing processes where flow of information amid different devices is controlled in an environment with very limited human intervention. Different and complex physical and cyber technologies make Industry 4.0 a way to improve performance, quality, controllability, management and transparency of information of manufacturing processes. Although Industry 4.0 provides numerous potential opportunities to manufacturers, most firms still lack insight into the variety of technologies available in Industry 4.0 as well as the challenges and risks it poses to the society with its implementation. This paper summarizes the available technologies by reviewing existing studies on it, identifies challenges linked to Industry 4.0 and provides guidance to implementing smart factory in the context of Industry 4.0.
A Review on Internet of Things in Manufacturing Industries
mantech publications, 2023
In today's rapidly changing manufacturing industry scenario, implementing the Internet of Things is essential for a manufacturing unit to respond effectively and work efficiently. Internet of Things is a system of sensing, processing and interacting among devices to transfer data over a network without any human to human or human to machine interaction anytime and from anywhere. Internet of Things can collect data in real time, enhancing the productivity of the manufacturing industries. Nowadays, industries, organisations and enterprises are urging to equip fourth industrial revolution Industry 4.0. It helps in automation and data exchange in manufacturing technologies and processes, including the Internet of Things, Cyber-Physical Systems and Industrial Internet of Things. Nonetheless, some challenges still need to be investigated to implement IoT in industries and enterprises.
AN INDUSTRIAL IOT IN ENGINEERING AND MANUFACTURING INDUSTRIES -BENEFITS AND CHALLENGES
Transstella rJournals, 2019
Industry 4.0 is the promising area of the industrial revolution and fast-growing network of digitally connected smart devices, equipment/machines and physical objects. It denotes the use of Industrial Internet of Things (IIoT) in manufacturing. Industrialists and Manufacturers are already taking part in this transformation by integrating both new and existing Information and Operational Technologies (IT & OT). IIoT is fairly a new concept for industries, and it is presenting a huge opportunity in helping enterprises to operate more safely and productively while improving efficiency and reducing costs. The study was conducted to explore the benefits of IIoT in engineering and manufacturing industries, to analyse the various challenges on IIoT and to identify the ways to overcome the challenges of IIoT. This paper analyses how IIoT strategy facilitates to increase customer value, creates different opportunities for competitive advantage, and transform the business process to increase profit in industries. Secondary data was collected from web sources and journals to identify the benefits and challenges on the implementation of IIoT. Interviews with industry experts were conducted during October 2018 to obtain their opinion towards employment of IoT and IIoT technology in the engineering industries. As this paper concentrates only on bringing out the possibilities of implementing IIoT in engineering and manufacturing industries, this study is basically done as an exploratory research.
Transformative Effects Of Iot Towards Next-Gen Automation: Industry 4.0 And Society 5.0
International Journal of Scientific & Technology Research, 2021
Internet of things (IoT) plays a very significant role in our modern life. Humans are trying their best to make their lives more comfortable, there has been constant research and progress in providing a high level of knowledge in our lifestyle. IoT is the network of somatic objects and constituents which are digitally connected using wireless sensor network technologies. These digitally connected objects can easily communicate each other for connecting and exchanging data. IoT base applications are effectively used to automate our daily life activities. IoT evaluation realized the lives by proposing smart cities, smart homes, and smart medical. The revolutionized smart industry is known as Industry 4.0 and affliated society is named as society 5.0 and both are empowered by IoT. Various supportive technologies enabling IoT like cloud computing providing base to centralized data storage, wireless sensor networks for efficient communication, machine learning for auto prediction, edge computing for onspot node processing etc. A comporehensivestudy is conducted in this research paper to highlight the state of the art IoT applications and contributions in current technological era. Furthermore, the transformative effects of IoT towards next generation automated and smart systems are elaborated in context of industry 4.0 and society 5.0.This paper show how IoT brings smart automation in everytingand comfort in our lives.
INTEGRATION OF MANUFACTURING SYSTEM WITH INTERNET OF THINGS: A REVIEW
International Journal of Engineering Sciences Paradigms and Researches (IJESPR), 2019
The big evolution of information technology as 4 th industrial revolution (Industry 4.0),Internet of Things (IoT) has encouraged making factories smart. Reviewing and analyzing the current scenario of the smart factories, here represents a concept of integration of internet on manufacturing system. IoT allows the communication of production data acquisition from the machines with sensor devices. Data can be collected through application installed on mobile devices which is analyzed later and a prediction is made to enhance the productivity of a manufacturing system. As per industry 4.0 using intelligent technology, machines become smart with embedded sensors, have machine to machine communication, capable to make control decision, which contribute to improve productivity in the manufacturing system. This study presents a review on the available techniques of IoT for integration with manufacturing industries.