4994 - the Role of Microstructure on the Fatigue and Fracture Properties of Medical Grade Ultra High Molecular Weight Polyethylene (original) (raw)
Related papers
2004
This work examines the role of microstructure on the fatigue and fracture properties of ultra high molecular weight polyethylene (UHMWPE). The aim of this work is to develop optimized microstructures that provide both fatigue and wear resistance for implant applications. Recent studies have shown that bulk cross-linking improves the wear resistance of UHMWPE. However, cross-linking degrades fracture properties such as ultimate tensile stress and strain, Jintegral fracture toughness and fatigue crack propagation resistance. One problem with bulk cross-linking is that they employ a melting process. Recrystallization after melting is obtained without any application of pressure and results in a decrease in crystallinity and concomitant mechanical properties. Crystallinity can be restored with the utilization of to utilize high-pressure crystallization on the cross-linked UHMWPE. High crystalline PE has been shown to have a substantial increase in fracture and fatigue crack propagation ...
Biomaterials, 2006
Ultra high molecular weight polyethylene (PE) has been used for more than forty years as the bearing surface in total joint replacements. In recent years, there have been numerous advances in processing conditions that have improved the wear resistance of this material. In particular, crosslinking has been shown to dramatically improve the wear behavior of this orthopedic polymer in simulator studies. This benefit to wear resistance, however, is accompanied by a decrease in mechanical properties such as ultimate tensile strength, ductility, toughness and fatigue resistance. This degradation to mechanical properties may have serious implications for devices with high stress concentrations or large cyclic contact stresses. Tailoring microstructure for improved structural performance is essential for implant design. In this work we examined the role of crystallinity and crosslinking on the microstructure and mechanical properties of PE. Crystallinity was increased with a high pressure process and crosslinking was obtained with gamma irradiation. Crystallinity was beneficial to fatigue crack propagation resistance and when coupled with crosslinking a polymer with both wear and fatigue resistance was obtained.
Biomaterials, 2003
Highly crosslinked UHMWPEs have demonstrated improved in vitro wear properties; however, there is concern regarding loss of fracture resistance and ductility. The goals of this study were to evaluate the micromechanisms of failure under uniaxial tension and to determine the effect of gamma radiation-induced crosslinking and post-irradiation thermal processing on the estimated fracture toughness (K c) of UHMWPE. K c was estimated for two conventional and two highly crosslinked UHMWPE materials from tensile tests. A 32% decrease in K c was found following crosslinking at 100 kGy. The highly crosslinked materials also exhibited less ductile fracture behavior. K c was slightly dependent on displacement rate but was insensitive to changes in crystallinity (and thus, to thermal processing). The same basic failure mechanism, microvoid nucleation and slow coalescence followed by comparatively rapid fracture after the defect reached a critical size, was observed for all of the conventional and highly crosslinked UHMWPE specimens. These observations will be used in the development of a theoretical failure model for highly crosslinked UHMWPE, which, in conjunction with a validated constitutive model, will provide the tools for predicting the risk of failure in orthopaedic components, fabricated from these new orthopaedic bearing materials.
Biomaterials, 2005
Medical grade ultra high molecular weight polyethylene (UHMWPE) has been used as the bearing surface of total joint replacements for over four decades. These polymeric devices are susceptible to accumulated cyclic damage in vivo. Wear debris formation that ultimately leads to a need for revision surgery is linked to the plasticity, fatigue and fracture mechanisms of UHMWPE. This paper examines the deformation, yielding, fracture and fatigue behavior of conventional and highly cross-linked medical grade UHMWPE. Such properties play an important role in determining the long-term success of orthopedic devices. The mechanical properties discussed include the deformation behavior of UHMWPE, the yielding associated with quasi-static tension and compression, fracture toughness, cyclic loading, and fatigue resistance.
A higher degree of cross-linking has been shown to improve wear properties of ultra-high molecular weight polyethylene (UHMWPE) in laboratory studies. However, cross-linking is detrimental to a number of mechanical properties including ultimate strength, strain to failure, fracture toughness, and fatigue resistance. Furthermore, analysis of highly cross-linked acetabular liners has shown evidence of surface cracking and rim fractures. This paper discusses the effect of cross-linking on the fatigue properties of UHMWPE and examines the role of cross-linking on clinical performance in total joint replacements. Additionally, this work seeks to examine the role of morphology on the mechanical behavior of UHMWPE and the ability to optimize fatigue and wear behavior with optimized microstructure.
Journal of Biomedical Materials Research, 2003
Crosslinked ultrahigh molecular weight polyethylene (UHMWPE) has been recently approved by the Food and Drug Administration for use in orthopedic implants. The majority of commercially available UHMWPE orthopedic components are crosslinked using e-beam or gamma radiation. The level of crosslinking is controlled with radiation dose and free radicals are eliminated through heat treatments to prevent long-term degradation associated with chain scission or oxidation mechanisms. Laboratory studies have demonstrated a substantial improvement in the wear resistance of crosslinked UHMWPE. However, a concern about the resistance to fatigue damage remains in the clinical community, especially for tibial components that sustain high cyclic contact stresses. The objective of this study was to investigate both the initiation and propagation aspects of fatigue cracks in radiation crosslinked medical-grade UHMWPE. This work evaluated three levels of radiation, which induced three crosslink densities, on the fatigue crack propagation and total fatigue life behavior. Both asreceived UHMWPE, as well as those that underwent an identical thermal history as the crosslinked UHMWPE were used as controls. Fractured crack propagation specimens were examined using scanning electron microscopy to elucidate fatigue fracture mechanisms. The results of this work indicated that a low crosslink density may optimize the fatigue resistance from both a crack initiation and propagation standpoint.
Biomaterials, 2006
To prolong the life of total joint replacements, highly crosslinked ultra-high molecular weight polyethylenes (UHMWPEs) have been introduced to improve the wear resistance of the articulating surfaces. However, there are concerns regarding the loss of ductility and potential loss in fatigue crack propagation (FCP) resistance. The objective of this study was to evaluate the effects of gamma radiationinduced crosslinking with two different post-irradiation thermal treatments on the FCP resistance of UHMWPE. Two highly crosslinked and one virgin UHMWPE treatment groups (ram-extruded, orthopedic grade, GUR 1050) were examined. For the two highly crosslinked treatment groups, UHMWPE rods were exposed to 100 kGy and then underwent post-irradiation thermal processing either above the melt temperature or below the melt temperature (2 h-150 1C, 110 1C). Compact tension specimens were cyclically loaded to failure and the fatigue crack growth rate, da/dN, vs. cyclic stress intensity factor, DK, behavior was determined and compared between groups. Scanning electron microscopy was used to examine fracture surface characteristics. Crosslinking was found to decrease the ability of UHMWPE to resist crack inception and propagation under cyclic loading. The findings also suggested that annealing as a post-irradiation treatment may be somewhat less detrimental to FCP resistance of UHMWPE than remelting. Scanning electron microscopy examination of the fracture surfaces demonstrated that the virgin treatment group failed in a more ductile manner than the two highly crosslinked treatment groups.
Journal of the …, 2011
This study evaluated the tradeoffs amongst fatigue crack propagation resistance, wear resistance, and oxidative stability in a wide variety of clinically-relevant cross-linked ultra-high molecular weight polyethylene. Highly cross-linked re-melted materials showed good oxidation and wear performance, but diminished fatigue crack propagation resistance. Highly cross-linked annealed materials showed good wear and fatigue performance, but poor oxidation resistance. Moderately cross-linked re-melted materials showed good oxidation resistance, but moderate wear and fatigue resistance. Increasing radiation dose increased wear resistance but decreased fatigue crack propagation resistance. Annealing reduced fatigue resistance less than re-melting, but left materials susceptible to oxidation. This appears to occur because annealing below the melting temperature after cross-linking increased the volume fraction and size of lamellae, but failed to neutralize all free radicals. Alternately, re-melting after cross-linking appeared to eliminate free radicals, but, restricted by the network of cross-links, the re-formed lamellae were fewer and smaller in size which resulted in poor fatigue crack propagation resistance. This is the first study to simultaneously evaluate fatigue crack propagation, wear, oxidation, and microstructure in a wide variety of clinically-relevant ultra-high. The tradeoff we have shown in fatigue, wear, and oxidation performance is critical to the material's long-term success in total joint replacements.
A study of the nanostructure and tensile properties of ultra-high molecular weight polyethylene
Biomaterials, 2004
Ultra-high molecular weight polyethylene (UHMWPE) has gained worldwide acceptance as a bearing material used in orthopaedic implants. Despite its widespread use, inherent properties of the polymer continue to limit the wear resistance and the clinical lifespan of implanted knee and hip prosthetics containing UHMWPE components. The degree of crystallinity of UHMWPE is known to strongly influence several of its tensile mechanical properties such as Young's modulus, yield stress, strain-hardening rates, work of fracture and ultimate tensile properties. In this study, medical grade UHMWPE was subjected to four different crystallization conditions resulting in UHMWPE with a range of crystalline morphologies. Thereafter, the crystalline nanostructure was quantitatively characterized using a combination of ultra-small angle X-ray scattering and differential scanning calorimetry. Low-voltage scanning electron microscopy was employed as a supplementary technique to compare the crystalline morphology resulting from each crystallization condition. In addition, uniaxial tensile tests were performed to assess the effects of crystallization conditions on the mechanical properties of UHMWPE. This study showed that while crystallization conditions strongly influenced the morphology of UHMWPE, in most cases the mechanical properties of the material were not significantly affected. r
The Journal of Arthroplasty, 2008
Eliminating post-irradiation melting and stabilizing the residual free radicals of radiation crosslinked ultra-high molecular weight polyethylene (UHMWPE) with Vitamin-E resulted in improved fatigue crack propagation resistance without compromising wear resistance. We designed a cantilever post bending test to determine the bending fatigue resistance of vitamin E-doped, irradiated UHMWPE (α-TPE) in comparison to conventional UHMWPE. The bending fatigue behavior of α-TPE was comparable to conventional UHMWPE. Upon accelerated aging the fatigue resistance of α-TPE was substantially better than that of conventional UHMWPE. α-TPE has shown improved wear and oxidation resistance, migration stability of vitamin E, and improved mechanical properties. The use of this material may be beneficial in total knee arthroplasty where its improved fatigue properties may be an advantage under high stresses.