Laser Plasma Interactions Research Papers (original) (raw)

Plasma cutting is a process that cuts through electrically conductive materials by means of an accelerated jet of hot plasma. Typical materials cut with a plasma torch include steel, stainless steel, aluminum, brass and copper, although other conductive metals may be cut as well. Plasma cutting is often used in fabrication shops, automotive repair and restoration, industrial construction, and salvage and scrapping operations. Due to the high speed and precision cuts combined with low cost, plasma cutting sees widespread use from large-scale industrial CNC applications down to small hobbyist shops.

The basic plasma cutting process involves creating an electrical channel of superheated, electrically ionized gas i.e. plasma from the plasma cutter itself, through the work piece to be cut, thus forming a completed electric circuit back to the plasma cutter through a grounding clamp. This is accomplished by a compressed gas (oxygen, air, inert and others depending on material being cut) which is blown through a focused nozzle at high speed toward the work piece. An electrical arc is then formed within the gas, between an electrode near or integrated into the gas nozzle and the work piece itself. The electrical arc ionizes some of the gas, thereby creating an electrically conductive channel of plasma. As electricity from the cutter torch travels down this plasma it delivers sufficient heat to melt through the work piece. At the same time, much of the high velocity plasma and compressed gas blow the hot molten metal away, thereby separating, i.e. cutting through, the work piece.

Plasma cutting is an effective way of cutting thin and thick materials alike. Hand-held torches can usually cut up to 38 mm (1.5 in) thick steel plate, and stronger computer-controlled torches can cut steel up to 150 mm (6 in) thick.[1] Since plasma cutters produce a very hot and very localized "cone" to cut with, they are extremely useful for cutting sheet metal in curved or angled shapes.

The arcs are generated in a three step process. A high voltage spark briefly ionizes the air within the torch head. This makes the air conductive and allows the "pilot arc" to form. The pilot arc forms within the torch head, with current flowing from the electrode to the nozzle inside the torch head. The pilot arc burns up the nozzle, a consumable part, while in this phase. The air then blows the plasma out the nozzle towards the work, providing a current path from the electrode to the work. When the control system senses current flowing from the electrode to the work, it cuts the electrical connection to the nozzle. Current then flows from the electrode to the work, and the arc forms outside the nozzle. Cutting can then proceed, without burning up the nozzle. Nozzle life is limited by the number of arc starts, not cutting time.

Natural lightning is considered an electric spark.

An electric arc, or arc discharge, is an electrical breakdown of a gas that produces a prolonged electrical discharge. The current through a normally nonconductive medium such as air produces a plasma; the plasma may produce visible light. An arc discharge is characterized by a lower voltage than a glow discharge and relies on thermionic emission of electrons from the electrodes supporting the arc. An archaic term is voltaic arc, as used in the phrase "voltaic arc lamp".

Techniques for arc suppression can be used to reduce the duration or likelihood of arc formation.

In the late 1800s, electric arc lighting was in wide use for public lighting. Some low-pressure electric arcs are used in many applications. For example, fluorescent tubes, mercury, sodium, and metal-halide lamps are used for lighting; xenon arc lamps have been used for movie projectors. Electric arcs can be utilized for manufacturing processes, such as electric arc welding and electric arc furnaces for steel recycling.

Sir Humphry Davy discovered the short-pulse electrical arc in 1800.
In 1801, he described the phenomenon in a paper published in William Nicholson's Journal of Natural Philosophy, Chemistry and the Arts.
According to modern science, Davy's description was a spark rather than an arc.
In the same year Davy publicly demonstrated the effect, before the Royal Society, by transmitting an electric current through two carbon rods that touched, and then pulling them a short distance apart. The demonstration produced a "feeble" arc, not readily distinguished from a sustained spark, between charcoal points. The Society subscribed for a more powerful battery of 1,000 plates, and in 1808 he demonstrated the large-scale arc. He is credited with naming the arc.
He called it an arc because it assumes the shape of an upward bow when the distance between the electrodes is not small. This is due to the buoyant force on the hot gas.

The first continuous arc was discovered independently in 1802 and described in 1803[7] as a "special fluid with electrical properties", by Vasily V. Petrov, a Russian scientist experimenting with a copper-zinc battery consisting of 4200 discs.[7][8]

In the late nineteenth century, electric arc lighting was in wide use for public lighting. The tendency of electric arcs to flicker and hiss was a major problem. In 1895, Hertha Marks Ayrton wrote a series of articles for the Electrician, explaining that these phenomena were the result of oxygen coming into contact with the carbon rods used to create the arc. In 1899, she was the first woman ever to read her own paper before the Institution of Electrical Engineers (IEE). Her paper was entitled "The Hissing of the Electric Arc". Shortly thereafter, Ayrton was elected the first female member of the IEE; the next woman to be admitted to the IEE was in 1958.[9] She petitioned to present a paper before the Royal Society, but she was not allowed because of her gender, and "The Mechanism of the Electric Arc" was read by John Perry in her stead in 1901.