Sha Fahad Syed - Ford Motor Company | LinkedIn (original) (raw)

About

Six Sigma green belt certified Manufacturing Engineer with experience in continuous…

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Volunteer Experience

Henry Ford Wyandotte Hospital

May 2018 - Present6 years 6 months
Social Services

Publications

Projects

May 2015

Conducted literature review to indicate the Input, noise factors effects the Surface roughness of High Speed Steel
• DOE is done using Taguchi analysis,L9 orthogonal array is used
• The Experiment is conducted on Wire-EDM using HSS by varying the Input parameters Gap Voltage, Wire Speed, Pulse On/Off time, Sevo Feed, Di-electric Fluid pressure, Wire Tension,Resistance and Cutting Length.
• The output parameters are identified pulse on/off, servo voltage, voltage are the most effective…
Conducted literature review to indicate the Input, noise factors effects the Surface roughness of High Speed Steel
• DOE is done using Taguchi analysis,L9 orthogonal array is used
• The Experiment is conducted on Wire-EDM using HSS by varying the Input parameters Gap Voltage, Wire Speed, Pulse On/Off time, Sevo Feed, Di-electric Fluid pressure, Wire Tension,Resistance and Cutting Length.
• The output parameters are identified pulse on/off, servo voltage, voltage are the most effective parameters are determine using column effect method and S/N analysis

May 2015

• Analyse and propose recommendations in APSRTC improvements for a new transportation line and distance reduction
• Obtained cost data, cost allocation and break-even analysis, financial analysis

Jan 2015

• Collected real time data and performed the statistical data analysis to explore the relationship of Cutting Speed, Feed Rate, Depth of Cut using Minimun Quantity Lubrication(MQL), with Surface Roughness.
• After Checking The Model assumptions the Factor which having significant effect on Surface Roughness is identified by MLR Analysis using Excel and MiniTab Software and recommendations were suggested
Other creators

Jan 2015

• Redesigned current facility layout to optimize picking, walking distance using Factory CAD software
• Implementing Octagonal carousel in facility resulted in 35% less in labor hour and performance was analyzed
Other creators

Oct 2012

Heating and cooling are two important processes in thermal
engineering and play a vital role in industries such as power plants,
chemical process plants, manufacturing processes, automotives and
electronics. To dissipate heat at faster rate, different heat transfer
enhancement methods have been suggested in literature. Active and
passive heat transfer techniques are commonly employed for heat
transfer augmentation in fluids. Conventional heat transfer fluids like…
Heating and cooling are two important processes in thermal
engineering and play a vital role in industries such as power plants,
chemical process plants, manufacturing processes, automotives and
electronics. To dissipate heat at faster rate, different heat transfer
enhancement methods have been suggested in literature. Active and
passive heat transfer techniques are commonly employed for heat
transfer augmentation in fluids. Conventional heat transfer fluids like
water, oil, and glycols have poor heat transport capabilities and they
hardly meet the present day requirements of high heat dissipation rates
in compact heat exchangers. Design of Compact heat exchanger and
miniaturizing of high energy devices are possible only with the fluids
having better heat transfer performance. The nanofluids are considered
to be new generation fluids characterized by better heat transfer
capabilities over traditional heat transfer fluids. The nanofluid is an
emerging area of research and has lot of potential in heat transfer
applications
A nanofluid is a two phase fluid of solid-liquid mixture and heat
transfer performance of nanofluids are expected to be significantly higher
than the conventional single phase fluids. The common problems like
channel clogging, tube abrasion and sedimentation formation which are
very often associated with suspensions of micro particles are minimized XIX
to a great extent with use of nanoparticles in the base fluids. Heat
transfer coefficient and friction factor are two important parameters to be
studied before judging the suitability of any fluids for transport of heat
energy in heat exchangers.
Other creators

Jun 2015 - Aug 2015

•Evaluated MMC associated Manufacturing costs (operation/transportation/inspections/delays/storage)
•Identified different Mudas and proposed potential solutions for Mudas providing cost justification,
•Saving MMC around one Million Dollars
•Future Value Stream Map/Kanban system
•Managed and performed daily kanban pull signaling
•Monitored level loading of picking hours
•Creation of PFEP's, Process Flow Charts, and Value Stream Maps

Honors & Awards

Ford Motor Company

June 1, 2020
Extraordinary Efforts to create the Explorer ST Enthusiast Product offering. It is a Win for the customer and a Win for the business in taking a collection of TVM actions and addressing a market need. The collection of actions resulted in 944.16savingsaffectedvehicleand944.16 savings affected vehicle and 944.16savingsaffectedvehicleand72 average margin improvement.

Ford Motor Company

Dec 2019
On behalf of the U625/U611 China Program Team, Thank you for your extraordinary effort and teamwork to deliver the -LS- Milestone and Ok-to-Proceed to the PP Build Phase on time and with high quality. Your efforts are greatly appreciated as we continue through the launch phase towards a successful J1.

Ford Motor Company

May 2019
Thank you for your leadership on delivering the launch phase of the MY 2020 Explorer and added program content for the IP/Console System.
Your dedication/long hours and fast program execution has delivered the programs. Thank you for your Passion for the Product

Ford Motor Company

Feb 2019
Received the outstanding performance from North America Engineering Director on incorporating Duer OS Screen into the Instrument Panel for the MY2020 Explorer for China Market.

Ford Motor Company

Sep 2018
Thank you for your leadership of the S550 IP stop ship. This team was instrumental in developing a reaction plan to minimize the down time of the S550 due to a quality issue. The Team worked extremely long hours/weekends to contain the issue withing the plant and developed and executed a reaction plan at the supplier. In addition, the team developed a test plan, implemented quickly through multiple shifts at SIL with immediate film analysis with engineering.
Your efforts is recognized as…
Thank you for your leadership of the S550 IP stop ship. This team was instrumental in developing a reaction plan to minimize the down time of the S550 due to a quality issue. The Team worked extremely long hours/weekends to contain the issue withing the plant and developed and executed a reaction plan at the supplier. In addition, the team developed a test plan, implemented quickly through multiple shifts at SIL with immediate film analysis with engineering.
Your efforts is recognized as going above and beyond to protect our customers. Thank you for dedication!

Ford Motor Company

Sep 2018
Recognizing for Outstanding Job on getting ahead of schedule for T- release and Tooling Kickoff to support Program Key Milestones

Ciber LLC

Jul 2018
Exemplary Service performed for Ciber's client Ford Motor Company

Ford Motor Company

Jan 2018
Received ‘Best Employee of the Month’ Award in Jan’2018 by Ford Motor Company for outstanding Job performance and Leadership in In Interior Tooling and System Engineering Role on MY 2020 Explorer

Ford Motor Company

Jun 2017
Taken the Biggest Responsibility of all to moderate and assist all the Instrument Panel & Console D&R's

Ford Motor Company

May 2017
Received ‘Ford Recognition Award- Uni-body Recognition and Achievement Award in May’2017 by Ford Motor Company for achieving critical Milestones on MY20 Ford Explorer

Peoria Area Friends of International Students (PAFIS)

Nov 2015

Caterpillar Inc.

Mar 2015

Bradley University

Aug 2014

Muffakhamjah College of Engineering & Technology

Jul 2010

Languages

Full professional proficiency

Native or bilingual proficiency

Native or bilingual proficiency

Native or bilingual proficiency

Limited working proficiency

Recommendations received

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