Custom PVC Patches | Durable, Waterproof, & Custom-Made (original) (raw)
Our PVC patches are a durable way to showcase your logo and are trusted by police, fire departments, and law enforcement agencies nationwide.
Made to last, our custom PVC patches are waterproof, UV resistant, and flexible—built to handle heat, cold, and harsh weather. Perfect for outdoor or rugged use, Sienna Pacific is your reliable wholesale supplier for high-quality patches.
24h Price Quote 7-9 Day Sample 3 Week Production
Get Your Custom PVC Patches Made!
When is time to get new patches made for your company, police or fire department, you must consider PVC patches, because they are:
- Extremely Durable and Flexible.
- Waterproof and heat-proof
- Great with small detail.
- Amazing Looking.
- The Best 3D Look!
Why Use PVC Patches?
PVC patches offer durability, excellent detail, and design flexibility that embroidered patches and woven patches can’t match. Here’s what makes them the go-to choice for a professional appearance that lasts:
Weatherproof & Waterproof
Soft rubber resists rain, snow, mud, and sun, ideal for outdoor gear, uniforms, and sportswear.
Flexible & Soft to the Touch
Unlike hard plastic, PVC bends without breaking and feels premium on garments, bags, or hats.
Fast Reordering
Once your mold is made, reorders are fast and cost-effective for growing businesses and teams.
Easy to Clean
Just wipe with a damp cloth—no fraying, fading, or lint buildup, even with heavy use.
Customization and Options
What’s the Difference Between 2D and 3D Patches?
2D PVC Patches feature flat, sharp-edged layers that create bold, clean designs. A base layer supports the patch, while raised sections sit above it for contrast. This recessed/raised effect highlights logos and text without rounded edges, making 2D patches ideal for crisp details and strong visual impact.
3D PVC Patches use rounded, sculpted layers for a realistic, “popping out” effect. Unlike flat 2D styles, 3D creates curved or inflated details, ideal for faces, globes, or weapons. This bubbly appearance adds depth and dimension, making designs look lifelike while still durable, flexible, and weather-resistant.
Curious about the difference between 2D and 3D PVC patches? See side-by-side samples in our 2D vs 3D PVC Patch guide.
Special Features
Thickness
Choose lightweight or heavy-duty PVC patches to match your needs. Standard thickness ranges from 2mm–4mm, but we can customize thinner or thicker for flexibility or durability. Perfect for everything from soft garment labels to rugged outdoor patches.
Custom Shape / Design
PVC patches can be cut into virtually any shape or size—small for hats, large for backpacks, or anything in between. Add 2D or 3D elements to highlight logos, text, or details for a unique, eye-catching finish.
For designs with fine lettering, gradients, or photos, printed PVC is ideal. We can print detailed artwork, contact info, or care instructions directly onto the patch, giving you maximum design freedom without losing durability or vibrancy.
Backing Options
Attaching PVC patches is simple with multiple backing choices designed for gear, uniforms, jackets, or bags. Select the option that matches your application, whether you need permanence, flexibility, or easy removal.
Sew-On: For permanent, secure attachment, sew-on is the most reliable option. We can add a recessed sewing channel, especially recommended for hats, to ensure your patch stays firmly in place.
Hook and Loop Backing: The most popular choice for versatility. Easily attach, remove, and reposition patches – perfect for military, tactical gear, and outdoor use where flexibility matters.
Adhesive: Best for smooth, non-washable surfaces. Our peel-and-stick backing offers quick application and is ideal for temporary or promotional uses.
Iron-On: With heat press or household iron, apply your patch in minutes. A strong option for fabric surfaces when you want durability without sewing.
Whichever backing you choose, applying your patch is quick and reliable. With proper attachment, your patch will stay secure, maintain its shape, and look sharp—even through harsh weather, frequent use, or tough conditions.
Color Choices
PVC patches keep their color vibrant far longer than embroidery. Resistant to heat, sunlight, and repeated washing, they’re ideal for rugged environments and long-term use without fading or dulling.
PMS Color Matching
We can match your logo exactly with PMS colors for brand accuracy. Most custom designs use 2-6 colors, but we can customize more if needed.
Add glow-in-the-dark elements for patches used in low-light conditions. A unique option that makes your patch stand out day or night.
With endless color options—from exact PMS matches to glow-in-the-dark accents—your custom PVC patches will stand out and stay true to your logo, no matter where or how they’re used.
Designing Your Patch
Designing your own custom PVC patch is a simple and collaborative process. Whether you already have a logo or just an idea, our expert custom design team is here to help you create PVC patches that perfectly match your vision.
Start by uploading your artwork file—accepted formats include png, jpg, jpeg, gif, pdf, ai, psd, and svg—directly through our website. If you don’t have a finished design, don’t worry! Our team can work with you to develop a custom patch from scratch, ensuring your custom design is exactly what you want.
Once your artwork is submitted, we’ll provide a digital proof of your PVC patch design within 24 hours. This allows you to review the look, vibrant colors, and details before production begins. You can request as many revisions as needed until you’re completely satisfied with your patch. With the flexibility to create custom shapes, sizes, and up to two vibrant colors (or more), your own patch can be as unique and vibrant as your team. From simple logos to complex, multi-color designs, we make it easy to bring your ideas to life with high quality PVC patches.
How It Works: From Idea to Patch in 5 Easy Steps
Ordering PVC patches is easier than you think. Our smooth and professional ordering process ensures excellent communication and customer satisfaction every step of the way. Here’s how we bring your vision to life:
- Send Us Your Idea
Upload your artwork or describe your concept. You can upload additional artwork files for complex or multi-part PVC designs, and specify the artwork uploaded shape—choose from circle, oval, rectangle, or custom shapes. SVG upload is supported for best image quality and scalability. Our team will help you shape it into a high-quality patch design. - Approve & Place Your Order
Once you’re happy with the price, choose your quantity, size, and patch backing type. We’ll finalize your quote and get started. - Receive Your Free Digital Proof
You will receive a free digital art proof to approve within 24 hours of your order. The design team provides free unlimited artwork revisions within 24 hours. - Production Begins
Your custom mold is created and your patches are made with care. Production time is usually 2–3 weeks. Standard turnaround time for orders is typically 20 business days. Rush orders can be completed in about 15 business days. - Receive & Reorder Anytime
We ship your patches straight to your door — and we keep your mold on file for two years for fast, easy reorders.
Who Uses Our Rubber Patches?
PVC patches are trusted across industries – from tactical units to lifestyle brands – because they’re tough, versatile, and built to last. Here are some of the most popular applications:
Military Uniforms & Tactical Units
- Use: Morale patches, unit identification, and gear labeling for police, fire, and tactical units.
- Why PVC? Easy to clean, waterproof, heat-resistant, and more durable than thread patches—perfect for rugged conditions and small text/logos.
- Example: Hook-and-loop patches for military uniforms and tactical gear
Outdoor Gear
- Use: Branding on backpacks, outerwear, tents, and water gear.
- Why PVC? Withstands extreme weather, sun, and water exposure without fading.
- Example: Logo patches for surf wear, snowboarding jackets, and camping gear.
Hats, Bags & Promo
- Use: Logo tags, seasonal promotions, event giveaways
- Why PVC? Bold 3D look, Pantone matching, affordable at scale
- Example: Soft PVC patches sewn onto denim jackets & hats
Industrial & Utility Companies
- Use: Uniform patches for field employees.
- Why PVC? Stays sharp and clean even in wet, dirty environments
- Example: Reflective or glow-in-the-dark patches for night shift crews
See the Quality Up Close
Not all custom patches are created equal. Our soft PVC patches stand out: are made with precision-molded detail, vibrant Pantone-matched colors, and rugged waterproof finishes. Here’s a closer look at the craftsmanship you can expect:
Visit Our PVC Patches Gallery for more samples!
Price My Products
Custom patches, labels, pins & more — pricing within 1 business day.
Step 1 of 3
Your information
So we know who to send the quote to.
Who are you ordering for?
My own brand or organization
My clients (I work with other brands)
First name *Please enter your first name.
Last name *Please enter your last name.
Email address *Please enter a valid email address.
Phone optionalPlease enter a valid phone number.
Company optional
Country optional
Your information is never shared or sold.
Step 2 of 3
Your project
Select a product — spec fields appear automatically.
Product * Please select a product.
Quantity * Please select a quantity.
When do you need this? optional
Specific date needed
Patch specifications
Border style optional
Merrow border
Die-cut
Heat cut
Backing optional
Iron-on
Sew-on
Hook & loop
Adhesive
Embroidery coverage optional
Percentage of patch area covered in thread.
PVC specifications
Style optional
2D (square details)
3D (sculpted details)
Shape optional
Rectangle
Square
Circle
Oval
Custom shape
Backing optional
Hook & loop
Sew-on
Iron-on
Adhesive
Hang tag specifications
Number of colors optional
Cardstock optional
Shape optional
Rectangle
Square
Circle
Die-cut custom
Folded
String / lanyard optional
Label specifications
Fold type optional
No fold
Center fold
End fold
Manhattan fold
Mitre fold
Backing / finish optional
Straight cut / no backing
Die-cut to shape
Iron-on
Adhesive
Woven ribbon specifications
Material optional
Polyester
Satin
Cotton
Nylon
Width (inches) optional
Pin specifications
Pin style optional
Hard enamel
Soft enamel
Die-struck
Printed
Help me choose
Size optional
Plating optional
Fastener / backing optional
Butterfly clutch
Rubber clutch
Magnetic
Safety pin
Metal item specifications
Style optional
Hard enamel
Soft enamel
Die-struck
Die-struck antique
Help me choose
Size optional
Plating optional
Keychain specifications
Plating optional
Gold
Silver
Black nickel
Antique brass
Custom
Color / finish optional
Metal label specifications
Style optional
Embossed
Engraved
Die-cast
Printed / offset
Size optional
Plating optional
Attachment optional
Adhesive
Screw-on
Bendable legs
With prongs
Artwork
Artwork ready? optional
Yes — I have files
No — need design help
I have a rough sketch
Step 3 of 3
Details & artwork
Tell us more and attach any files you have.
Tell us about your project *
0 / 5000
Please describe your project (at least 20 characters).
Artwork & reference files optional
Drag & drop files here
or browse to upload
JPG · PNG · PDF · AI · EPS · PSD · SVG · ZIP · Max 20 MB per file · Up to 10 files
Pricing & options within 1 business day. No spam, ever.
Request received!
We'll review your project and send pricing options within 1 business day.
Need to add more files? Just reply to the confirmation email.
Our Customers are Happy!
★★★★★
Always do a great job! I have had multiple patches made here and they always come out gorgeous. Lots of detail, high quality, and the prices are always competitive. This is my go-t…
04/11/2025
★★★★★
Quick response and detailed quote. Fast delivery. Great experience.
Chip L. 04/08/2025
★★★★★
We have had a great experience with Becky and her team. Always quick and great quality patches.
Frieda C. 03/18/2025
★★★★★
Very fast and efficient as always! 5 star
Gordon R. 02/16/2025
★★★★☆
Satisfied with the product.
Stacey K. 11/06/2024
★★★★★
From customer service, to receiving the product, every step was painless and easy to work with Becky.
Sean M. 11/05/2024
❓ Frequently Asked Questions About PVC Patches
You’re not alone! Whether you’re new to custom patches or just exploring options, these frequently asked questions will help you understand everything from materials and pricing to sizes and custom shapes. If you don’t see your question here, our team is always happy to help.
What is a PVC Patch?
PVC (Polyvinyl Chloride) patches are soft rubber patches custom-molded into any shape with vibrant colors detail and precision Unlike printed vinyl patches PVC patches are flexible, waterproof and long-lasting perfect for intricate designs and logos and.
How Much Do PVC Patches Cost?
Pricing depends on size colors and backing For example
* 3″ Tall, 2D, 2 Colors, Sew-on: Starts at $2.12 per piece (min 100 pcs)
* Mold Fee: One-time start at $75 (valid for 2 years)
* Hook & Loop: Additional fee varies depending on size and quantity
What Is Your Minimum Order Quantity?
Our minimum order quantity is 50 pieces but the best wholesale pricing starts at 100+ pieces.
What Size Should My Patches Be?
We make patches as small as 1/2″ up to 17″ wide. Common sizes are:
* Uniform patches: ~2″ – 3.5″
* Ranger eyes: ~1″x1″
* Branding tags: ~0.5 – 2.5″
Need something oversized? We can help you make it.
Can You Print Photos or Gradients?
Yes We can print directly onto the PVC surface – perfect for logos with gradients or photographic details. Some designs even combine molded and printed elements for a unique 3D effect
What Other Items Can You Make with PVC?
In addition to patches we also make
* PVC Keychains
* Zipper Pulls
* Luggage Tags
* Dog Tags
* Lapel Pins
All fully customizable to match your branding
How Do I Submit My Artwork?
You can upload your artwork directly through our order form. For complex or multi-part designs, you can also upload additional artwork files to ensure every detail is captured accurately.
PVC hat patches are great to show off your logo in a unique and stylish way. They can be easily attached to any hat, making them perfect for companies or organizations that want to get their logo out there. Additionally, a PVC hat patch is very durable and will withstand the elements, making it ideal for use in outdoor advertising campaigns.
⭐ Make it a set
Turn your patch art into a matching PVC Keychain. Same art, same colors, ship together.
Expert Customer Service
Creating your custom PVC patches with Sienna Pacific is simple and stress-free. Our friendly customer service rep guides you through design, backing options, and order updates, offering free quotes, digital proofs, and sample photos so you can order with confidence.
We use only high-quality materials and precise manufacturing, ensuring your soft PVC patches are durable, weather-resistant, and vibrant in color—perfect for outdoor gear, uniforms, or everyday use. With fast shipping, competitive pricing, and clear communication from start to finish, we make sure your PVC patches look professional, arrive quickly, and exceed customers expectations.
Just fill out the form above or call us at 760.720.2115, and one of our reps will assist you within 24 hours.
