luis borunda | UACJ - Academia.edu (original) (raw)

Papers by luis borunda

Research paper thumbnail of Design Method for Optimized Infills in Additive Manufacturing Thermoplastic Components

eCAADe proceedings, 2019

The following article extends and tests computational methodologies of design to consider Finite ... more The following article extends and tests computational methodologies of design to consider Finite Element Analysis in the creation of optimized infill structures based on regular and semi-regular patterns that comply with the geometrical constraints of deposition. The Stress-Deformation relationship manifested in Finite Element Analysis is structured in order to influence the geometrical arrangement of the complex spatial infill. The research presents and discusses a program of performance informed infill design, and validates the generalizability of a method of internalizing and automating Finite Element Method (FEM) processing in Fused Deposition Modeling (FDM) workflows, and tests manufacturability of the methods through its ability to handle the FDM process constraints of FEM influenced intricate geometries.

Research paper thumbnail of Additive Manufacturing of Variable-Density Ceramics, Photocatalytic and Filtering Slats

Manufacturing (AM) offers the potential development of novel architectural applications of cerami... more Manufacturing (AM) offers the potential development of novel architectural applications of ceramic building components that can be engineered at the level of material to the extent of designing its performance and properties by density variations. This research presents a computational method and fabrication technique emulating complex material behavior via AM of intricate geometries and presents components with photocatalytic and climatic properties. It proposes an innovative application of AM of ceramic components in architecture to explore potential bioclimatic and antipollution performative use. Lattices are defined and manufactured with density variation gradients by tracing rectilinear clay deposition toolpaths that induce porosity intended for fluid filtering and to maximize sun exposure. The design method for photocatalytic, particle filtration and evaporative cooling local characterization introduced by complex patterning elements in architectural envelope slat components processed with radiation analysis influenced design are validated by simulation and experimental testing on specimens manufactured by paste extrusion.

Research paper thumbnail of Hierarchical Structures Computational Design and Digital 3d Printing

Journal- International Association for Shell and Spatial Structures, 2022

Current advances in construction automation, especially in large-scale additive manufacturing, hi... more Current advances in construction automation, especially in large-scale additive manufacturing, highlight the vast potential for robots in architecture. Robotic construction is unique in its potential to reproduce highly complex structures. To advance the question of how rapid prototyping techniques are adopted in large-scale 3D printing of forms and structures, this paper presents computational methods for the design and robotic construction of cellular membranes. This research presents a comprehensive morphological model of structurally differentiated cellular membranes based on the theoretical biology model of hierarchical structures found in natural cellular solids, and, more specifically, in trabecular bone. The morphological model originates from a system of forces in equilibrium; therefore, it presents the geometric homology of a static tensional system. This research offers a methodology for the design and manufacture of meso- to large-scale triangulated geometric configurations by discrete design methods that are suitable for the robotic fused deposition of lattices and their architectural implementation in the automated manufacturing of shell structures. First, this paper explores how a form can be digitally created by geometrically emulating a given static system of forces in space. Second, inspired by the complex mechanical behavior of cancellous bone, we apply hierarchical principles found in bone remodeling to characterize discrete units that conform to continuous trabecular-like lattices. We study the geometry, limitations, opportunities for optimization, and mechanical characteristics of the lattice. The computational design methods and additive manufacturing techniques are tested in the design and construction hierarchical structures.

Research paper thumbnail of Robotic Free-Oriented Additive Manufacturing Technique for Thermoplastic Lattice and Cellular Structures

CAADRIA proceedings, 2019

This paper presents a novel Additive Manufacturing application of situated Robotic Fused Depositi... more This paper presents a novel Additive Manufacturing application of situated Robotic Fused Deposition Modeling (RFDM) for thermoplastic cellular and lattice structures, called Free-Oriented Additive Manufacturing (FOAM), to accommodate variations in spatial conditions, deposition direction, and geometry in order to adapt to complex infrastructure settings, thus, breaking the conventional layer-by-layer stacking principle and the constant constraint of locking the tip of the nozzle to the negative Z direction when fabricating at an architectural scale.

Research paper thumbnail of Optimized infill in additive manufacturing of ceramic building components

Research paper thumbnail of Hierarchical Structures Computational Design and Digital 3d Printing

Journal of the International Association for Shell and Spatial Structures

Current advances in construction automation, especially in large-scale additive manufacturing, hi... more Current advances in construction automation, especially in large-scale additive manufacturing, highlight the vast potential for robots in architecture. Robotic construction is unique in its potential to reproduce highly complex structures. To advance the question of how rapid prototyping techniques are adopted in large-scale 3D printing of forms and structures, this paper presents computational methods for the design and robotic construction of cellular membranes. This research presents a comprehensive morphological model of structurally differentiated cellular membranes based on the theoretical biology model of hierarchical structures found in natural cellular solids, and, more specifically, in trabecular bone. The morphological model originates from a system of forces in equilibrium; therefore, it presents the geometric homology of a static tensional system. This research offers a methodology for the design and manufacture of meso- to large-scale triangulated geometric configurati...

Research paper thumbnail of Optimized infill in additive manufacturing of building components

Research paper thumbnail of Human-machine collaboration practices for manufacturing digitally designed complex sufraces

Digital design tools allow a technical definition of complex surfaces and highly precise robotic ... more Digital design tools allow a technical definition of complex surfaces and highly precise robotic manufacturing techniques make possible their construction. Current practices in construction of non-standard concrete elements can greatly benefit from the determination of collaboration frameworks of robotic construction processes and workflows. This research brings together computational design, robotics and architecture for the purpose of developing innovative fabrication processes and new methods of construction of designed and engineered complex surfaces with concrete at architectural scale by establishing human-machine collaboration frameworks through a combination of automated and semi-automated robotic processes. ---------- RESUMEN---------- Las herramientas de diseno digital permiten una definicion tecnica de superficies complejas y las tecnicas de fabricacion robotica de alta precision permiten su construccion. Las practicas actuales en la construccion de elementos de hormigon ...

Research paper thumbnail of Additive Manufacturing of Variable-Density Ceramics, Photocatalytic and Filtering Slats

eCAADe proceedings

The distribution of magnetic field in single-phase polycrystalline bulk MgB 2 has been measured u... more The distribution of magnetic field in single-phase polycrystalline bulk MgB 2 has been measured using a Magneto-Optical (MO) technique for an external magnetic field applied perpendicular to the sample surface. The MO studies indicate that an inter-granular current network is readily established in this material and the current is not limited by weak-linked grain boundaries. The grain boundaries are observed to resist preferential magnetic field penetration, with the inter-grain mechanism dominating the current flow in the sample at temperatures up to 30K. The results provide clear evidence that the intra-granular current flow is isotropic. A critical current density of ≈ 10 4 Acm-2 was estimated at 30K in a field of 150mT from the MO measurements. These results provide further evidence of the considerable potential for MgB 2 for engineering applications.

Research paper thumbnail of Componentes Optimizados de Fabricación de Aditivos = Optimized Additive Manufacturing Building Components

Anales de Edificación, 2020

Research paper thumbnail of Robotic Free-Oriented Additive Manufacturing Technique for Thermoplastic Lattice and Cellular Structures

This paper presents a novel Additive Manufacturing application of situated Robotic Fused Depositi... more This paper presents a novel Additive Manufacturing application of situated Robotic Fused Deposition Modeling (RFDM) for thermoplastic cellular and lattice structures, called Free-Oriented Additive Manufacturing (FOAM), to accommodate variations in spatial conditions, deposition direction, and geometry in order to adapt to complex infrastructure settings, thus, breaking the conventional layer-by-layer stacking principle and the constant constraint of locking the tip of the nozzle to the negative Z direction when fabricating at an architectural scale.

Research paper thumbnail of A Multi-resolution Design Methodology Based on Discrete Models

Computer-Aided Architectural Design. "Hello, Culture", 2019

The use of programming languages in design opens up unexplored and previously unworkable territor... more The use of programming languages in design opens up unexplored and previously unworkable territories, mainly, in conventional architectural practice. In the 1990s, languages of continuity, smoothness and seamlessness dominated the architectural inquiry with the CNC milling machine as its manufacturing tool. Today's computational design and fabrication technology look at languages of synthesis of fragments or particles, with the 3D printer as its fabrication archetype. Fundamental to this idea is the concept of resolutionthe amount of information stored at any localized area. Construction of a shape is then based on multiple areas of resolution. This paper explores a novel design methodology that takes this concept of resolutions on discrete elements as a design driver for architectural practice. This research has been tested primarily through additive manufacturing techniques.

Research paper thumbnail of Design Method for Optimized Infills in Additive Manufacturing Thermoplastic Components

Blucher Design Proceedings

Research paper thumbnail of Multi-resolution in architecture as a design driver for additive manufacturing applications

International Journal of Architectural Computing

Additive manufacturing is evolving toward more sophisticated territory for architects and designe... more Additive manufacturing is evolving toward more sophisticated territory for architects and designers, mainly through the increased use of scripting tools. Recognizing this, we present a design and fabrication pipeline comprised of a class of techniques for fabrication and methods of design through discrete computational models. These support a process responsive to varied design intents: this structured workflow expands the design and fabrication space of any input shape, without having to explicitly deal with the complexity of discrete models beforehand. We discuss a multi-resolution-based methodology that incorporates discrete computational methods, spatial additive manufacturing with both robotic and commercial three-dimensional printers, as well as, a free-oriented technique. Finally, we explore the impact of computational power on design outcome, examining in-depth the concept of resolution as a design driver.

Research paper thumbnail of Design Method for Optimized Infills in Additive Manufacturing Thermoplastic Components

eCAADe proceedings, 2019

The following article extends and tests computational methodologies of design to consider Finite ... more The following article extends and tests computational methodologies of design to consider Finite Element Analysis in the creation of optimized infill structures based on regular and semi-regular patterns that comply with the geometrical constraints of deposition. The Stress-Deformation relationship manifested in Finite Element Analysis is structured in order to influence the geometrical arrangement of the complex spatial infill. The research presents and discusses a program of performance informed infill design, and validates the generalizability of a method of internalizing and automating Finite Element Method (FEM) processing in Fused Deposition Modeling (FDM) workflows, and tests manufacturability of the methods through its ability to handle the FDM process constraints of FEM influenced intricate geometries.

Research paper thumbnail of Additive Manufacturing of Variable-Density Ceramics, Photocatalytic and Filtering Slats

Manufacturing (AM) offers the potential development of novel architectural applications of cerami... more Manufacturing (AM) offers the potential development of novel architectural applications of ceramic building components that can be engineered at the level of material to the extent of designing its performance and properties by density variations. This research presents a computational method and fabrication technique emulating complex material behavior via AM of intricate geometries and presents components with photocatalytic and climatic properties. It proposes an innovative application of AM of ceramic components in architecture to explore potential bioclimatic and antipollution performative use. Lattices are defined and manufactured with density variation gradients by tracing rectilinear clay deposition toolpaths that induce porosity intended for fluid filtering and to maximize sun exposure. The design method for photocatalytic, particle filtration and evaporative cooling local characterization introduced by complex patterning elements in architectural envelope slat components processed with radiation analysis influenced design are validated by simulation and experimental testing on specimens manufactured by paste extrusion.

Research paper thumbnail of Hierarchical Structures Computational Design and Digital 3d Printing

Journal- International Association for Shell and Spatial Structures, 2022

Current advances in construction automation, especially in large-scale additive manufacturing, hi... more Current advances in construction automation, especially in large-scale additive manufacturing, highlight the vast potential for robots in architecture. Robotic construction is unique in its potential to reproduce highly complex structures. To advance the question of how rapid prototyping techniques are adopted in large-scale 3D printing of forms and structures, this paper presents computational methods for the design and robotic construction of cellular membranes. This research presents a comprehensive morphological model of structurally differentiated cellular membranes based on the theoretical biology model of hierarchical structures found in natural cellular solids, and, more specifically, in trabecular bone. The morphological model originates from a system of forces in equilibrium; therefore, it presents the geometric homology of a static tensional system. This research offers a methodology for the design and manufacture of meso- to large-scale triangulated geometric configurations by discrete design methods that are suitable for the robotic fused deposition of lattices and their architectural implementation in the automated manufacturing of shell structures. First, this paper explores how a form can be digitally created by geometrically emulating a given static system of forces in space. Second, inspired by the complex mechanical behavior of cancellous bone, we apply hierarchical principles found in bone remodeling to characterize discrete units that conform to continuous trabecular-like lattices. We study the geometry, limitations, opportunities for optimization, and mechanical characteristics of the lattice. The computational design methods and additive manufacturing techniques are tested in the design and construction hierarchical structures.

Research paper thumbnail of Robotic Free-Oriented Additive Manufacturing Technique for Thermoplastic Lattice and Cellular Structures

CAADRIA proceedings, 2019

This paper presents a novel Additive Manufacturing application of situated Robotic Fused Depositi... more This paper presents a novel Additive Manufacturing application of situated Robotic Fused Deposition Modeling (RFDM) for thermoplastic cellular and lattice structures, called Free-Oriented Additive Manufacturing (FOAM), to accommodate variations in spatial conditions, deposition direction, and geometry in order to adapt to complex infrastructure settings, thus, breaking the conventional layer-by-layer stacking principle and the constant constraint of locking the tip of the nozzle to the negative Z direction when fabricating at an architectural scale.

Research paper thumbnail of Optimized infill in additive manufacturing of ceramic building components

Research paper thumbnail of Hierarchical Structures Computational Design and Digital 3d Printing

Journal of the International Association for Shell and Spatial Structures

Current advances in construction automation, especially in large-scale additive manufacturing, hi... more Current advances in construction automation, especially in large-scale additive manufacturing, highlight the vast potential for robots in architecture. Robotic construction is unique in its potential to reproduce highly complex structures. To advance the question of how rapid prototyping techniques are adopted in large-scale 3D printing of forms and structures, this paper presents computational methods for the design and robotic construction of cellular membranes. This research presents a comprehensive morphological model of structurally differentiated cellular membranes based on the theoretical biology model of hierarchical structures found in natural cellular solids, and, more specifically, in trabecular bone. The morphological model originates from a system of forces in equilibrium; therefore, it presents the geometric homology of a static tensional system. This research offers a methodology for the design and manufacture of meso- to large-scale triangulated geometric configurati...

Research paper thumbnail of Optimized infill in additive manufacturing of building components

Research paper thumbnail of Human-machine collaboration practices for manufacturing digitally designed complex sufraces

Digital design tools allow a technical definition of complex surfaces and highly precise robotic ... more Digital design tools allow a technical definition of complex surfaces and highly precise robotic manufacturing techniques make possible their construction. Current practices in construction of non-standard concrete elements can greatly benefit from the determination of collaboration frameworks of robotic construction processes and workflows. This research brings together computational design, robotics and architecture for the purpose of developing innovative fabrication processes and new methods of construction of designed and engineered complex surfaces with concrete at architectural scale by establishing human-machine collaboration frameworks through a combination of automated and semi-automated robotic processes. ---------- RESUMEN---------- Las herramientas de diseno digital permiten una definicion tecnica de superficies complejas y las tecnicas de fabricacion robotica de alta precision permiten su construccion. Las practicas actuales en la construccion de elementos de hormigon ...

Research paper thumbnail of Additive Manufacturing of Variable-Density Ceramics, Photocatalytic and Filtering Slats

eCAADe proceedings

The distribution of magnetic field in single-phase polycrystalline bulk MgB 2 has been measured u... more The distribution of magnetic field in single-phase polycrystalline bulk MgB 2 has been measured using a Magneto-Optical (MO) technique for an external magnetic field applied perpendicular to the sample surface. The MO studies indicate that an inter-granular current network is readily established in this material and the current is not limited by weak-linked grain boundaries. The grain boundaries are observed to resist preferential magnetic field penetration, with the inter-grain mechanism dominating the current flow in the sample at temperatures up to 30K. The results provide clear evidence that the intra-granular current flow is isotropic. A critical current density of ≈ 10 4 Acm-2 was estimated at 30K in a field of 150mT from the MO measurements. These results provide further evidence of the considerable potential for MgB 2 for engineering applications.

Research paper thumbnail of Componentes Optimizados de Fabricación de Aditivos = Optimized Additive Manufacturing Building Components

Anales de Edificación, 2020

Research paper thumbnail of Robotic Free-Oriented Additive Manufacturing Technique for Thermoplastic Lattice and Cellular Structures

This paper presents a novel Additive Manufacturing application of situated Robotic Fused Depositi... more This paper presents a novel Additive Manufacturing application of situated Robotic Fused Deposition Modeling (RFDM) for thermoplastic cellular and lattice structures, called Free-Oriented Additive Manufacturing (FOAM), to accommodate variations in spatial conditions, deposition direction, and geometry in order to adapt to complex infrastructure settings, thus, breaking the conventional layer-by-layer stacking principle and the constant constraint of locking the tip of the nozzle to the negative Z direction when fabricating at an architectural scale.

Research paper thumbnail of A Multi-resolution Design Methodology Based on Discrete Models

Computer-Aided Architectural Design. "Hello, Culture", 2019

The use of programming languages in design opens up unexplored and previously unworkable territor... more The use of programming languages in design opens up unexplored and previously unworkable territories, mainly, in conventional architectural practice. In the 1990s, languages of continuity, smoothness and seamlessness dominated the architectural inquiry with the CNC milling machine as its manufacturing tool. Today's computational design and fabrication technology look at languages of synthesis of fragments or particles, with the 3D printer as its fabrication archetype. Fundamental to this idea is the concept of resolutionthe amount of information stored at any localized area. Construction of a shape is then based on multiple areas of resolution. This paper explores a novel design methodology that takes this concept of resolutions on discrete elements as a design driver for architectural practice. This research has been tested primarily through additive manufacturing techniques.

Research paper thumbnail of Design Method for Optimized Infills in Additive Manufacturing Thermoplastic Components

Blucher Design Proceedings

Research paper thumbnail of Multi-resolution in architecture as a design driver for additive manufacturing applications

International Journal of Architectural Computing

Additive manufacturing is evolving toward more sophisticated territory for architects and designe... more Additive manufacturing is evolving toward more sophisticated territory for architects and designers, mainly through the increased use of scripting tools. Recognizing this, we present a design and fabrication pipeline comprised of a class of techniques for fabrication and methods of design through discrete computational models. These support a process responsive to varied design intents: this structured workflow expands the design and fabrication space of any input shape, without having to explicitly deal with the complexity of discrete models beforehand. We discuss a multi-resolution-based methodology that incorporates discrete computational methods, spatial additive manufacturing with both robotic and commercial three-dimensional printers, as well as, a free-oriented technique. Finally, we explore the impact of computational power on design outcome, examining in-depth the concept of resolution as a design driver.