Stefan Dimov - Academia.edu (original) (raw)
Papers by Stefan Dimov
Micromachines
Surface functionalization of plastic parts has been studied and developed for several application... more Surface functionalization of plastic parts has been studied and developed for several applications. However, demand for the development of reliable and profitable manufacturing strategies is still high. Here we develop and characterize a new process chain for the versatile and cost-effective production of sub-micron textured plastic parts using laser ablation. The study includes the generation of different sub-micron structures on the surface of a mold using femtosecond laser ablation and vario-thermal micro-injection molding. The manufactured parts and their surfaces are characterized in consideration of polymer replication and wetting behavior. The results of the static contact angle measurements show that replicated Laser-Induced Periodic Surface Structures (LIPSSs) always increase the hydrophobicity of plastic parts. A maximum contact angle increase of 20% was found by optimizing the manufacturing thermal boundary conditions. The wetting behavior is linked to the transition from...
Applied Physics A
Diamond-like carbon (DLC) coatings have very attractive mechanical and tribological properties, i... more Diamond-like carbon (DLC) coatings have very attractive mechanical and tribological properties, i.e. high hardness, low friction and high wear resistance. Therefore, DLC is often used as a solid lubricant in moulds for injection moulding. Laser processing of DLC with ultrashort lasers, i.e. femtosecond lasers, can be performed both at micron and sub-micron scales, namely by producing laser-induced periodic surface structures (LIPSS). In this research, the effects of laser structuring/texturing on DLC properties are investigated. First, the laser-processing parameters were optimised to produce uniform LIPSS without damaging a thin DLC film and then the properties of the textured DLC-coated substrates were studied. It was determined that the tribological properties of the processed surfaces remained unchanged, but the hardness of the structured/textured DLC layers was reduced significantly. Although GAXRD and Raman spectroscopy did not show any significant crystallisation of the DLC c...
Micromachines
The uniform energy distribution of top-hat laser beams is a very attractive property that can off... more The uniform energy distribution of top-hat laser beams is a very attractive property that can offer some advantages compared to Gaussian beams. Especially, the desired intensity distribution can be achieved at the laser spot through energy redistribution across the beam spatial profile and, thus, to minimize and even eliminate some inherent shortcomings in laser micro-processing. This paper reports an empirical study that investigates the effects of top-hat beam processing in micro-structuring and compares the results with those obtainable with a conventional Gaussian beam. In particular, a refractive field mapping beam shaper was used to obtain a top-hat profile and the effects of different scanning strategies, pulse energy settings, and accumulated fluence, i.e., hatch and pulse distances, were investigated. In general, the top-hat laser processing led to improvements in surface and structuring quality. Especially, the taper angle was reduced while the surface roughness and edge d...
Journal of Manufacturing Processes
Applied Sciences
Micro manufacturing is dealing with the fabrication of structures in the order of 0 [...]
Journal of Micro and Nano-Manufacturing
Functionalized metallic nanofeatures can be selectively fabricated via ultrashort laser processin... more Functionalized metallic nanofeatures can be selectively fabricated via ultrashort laser processing; however, the cost-effective large-area texturing, intrinsically constrained by the diffraction limit of light, remains a challenging issue. A high-intensity near-field phenomenon that takes place when irradiating microsized spheres, referred to as photonic nanojet (PN), was investigated in the transitional state between geometrical optics and dipole regime to fabricate functionalized metallic subwavelength features. Finite element simulations were performed to predict the PN focal length and beam spot size, and nanofeature formation. A systematic approach was employed to functionalize metallic surface by varying the pulse energy, focal offset, and number of pulses to fabricate controlled array of nanoholes and to study the generation of triangular and rhombic laser-induced periodic surface structures (LIPSS). Finally, large-area texturing was investigated to minimize the dry laser cle...
Journal of Micro and Nano-Manufacturing
Considering the attractive surface functionalities of springtails (Collembola), an attempt at mim... more Considering the attractive surface functionalities of springtails (Collembola), an attempt at mimicking their cuticular topography on metals is proposed. An efficient single-step manufacturing process has been considered, involving laser-induced periodic surface structures (LIPSS) generated by near-infrared femtosecond laser pulses. By investigating the influence of number of pulses and pulse fluence, extraordinarily uniform triangular structures were fabricated on stainless steel and titanium alloy surfaces, resembling the primary comb-like surface structure of springtails. The laser-textured metallic surfaces exhibited hydrophobic properties and light scattering effects that were considered in this research as a potential in-line process monitoring solution. The possibilities to increase the processing throughput by employing high repetition rates in the MHz-range are also investigated.
Materials science & engineering. C, Materials for biological applications, 2018
The purpose of the present work was to achieve fast and more precise ablation in dentin and ename... more The purpose of the present work was to achieve fast and more precise ablation in dentin and enamel by using a commercial femtosecond laser system with high repetition rate, whilst avoiding any collateral irreversible damages in the hard tissue and pulp area. We used fluence of the incident laser pulses which was marginally higher than the ablation threshold for dentin and enamel. The study was based on the hypothesis that femtosecond laser operating with a repetition rate in the range of 100-500 kHz can controllably ablate dental tissue obtaining sufficiently high removal rate whilst avoiding any collateral irreversible damages in the hard tissue and pulp area. The ablation yielded the formation of 1 mm craters with well-defined precise vertical cavity sides and edges. Advantageous high porosity and numerous interconnected pores were introduced in the ablated zones. Thermal load and hence collateral thermo-mechanical damages were avoided and the crystalline structure of the tooth co...
Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
One of the drawbacks of the K-means algorithm is the need for several iterations over datasets be... more One of the drawbacks of the K-means algorithm is the need for several iterations over datasets before it converges on a solution. Therefore, its application is limited to relatively small datasets. This paper presents a scalable version of the K-means algorithm that employs a buffering technique. The new algorithm, Two-Phase K-means, can robustly find a good solution in only one iteration.
RSC Adv.
Production of optical diffusers via femtosecond laser based texturing of glass.
Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Laser milling of engineering materials is a viable alternative to conventional methods for machin... more Laser milling of engineering materials is a viable alternative to conventional methods for machining complex microcomponents. The laser source employed to perform such microstructuring has a direct impact on achievable surface integrity. At the same time, the trade-offs between high removal rates and the resulting surface integrity should be taken into account when selecting the most appropriate ablation regime for performing laser milling. In this paper the effects of pulse duration on surface quality and material microstructure are investigated when ablating a material commonly used for manufacturing microtooling inserts. For both micro- and nanosecond laser regimes, it was estimated that the heat-affected zone on the processed surface is within 50 μm. When performing ultra-short pulsed laser ablation, the effects of heat transfer are not as evident as they are after processing with longer laser pulse durations. Although some heat is dissipated into the bulk when working in pico- ...
In Iproms 2005 Virtual International Conference on Intelligent Production Machines and Systems 04 Jul 2005 05 Jul 2005 Cardiff Uk 2005, 2005
Micromachines
Surface functionalization of plastic parts has been studied and developed for several application... more Surface functionalization of plastic parts has been studied and developed for several applications. However, demand for the development of reliable and profitable manufacturing strategies is still high. Here we develop and characterize a new process chain for the versatile and cost-effective production of sub-micron textured plastic parts using laser ablation. The study includes the generation of different sub-micron structures on the surface of a mold using femtosecond laser ablation and vario-thermal micro-injection molding. The manufactured parts and their surfaces are characterized in consideration of polymer replication and wetting behavior. The results of the static contact angle measurements show that replicated Laser-Induced Periodic Surface Structures (LIPSSs) always increase the hydrophobicity of plastic parts. A maximum contact angle increase of 20% was found by optimizing the manufacturing thermal boundary conditions. The wetting behavior is linked to the transition from...
Applied Physics A
Diamond-like carbon (DLC) coatings have very attractive mechanical and tribological properties, i... more Diamond-like carbon (DLC) coatings have very attractive mechanical and tribological properties, i.e. high hardness, low friction and high wear resistance. Therefore, DLC is often used as a solid lubricant in moulds for injection moulding. Laser processing of DLC with ultrashort lasers, i.e. femtosecond lasers, can be performed both at micron and sub-micron scales, namely by producing laser-induced periodic surface structures (LIPSS). In this research, the effects of laser structuring/texturing on DLC properties are investigated. First, the laser-processing parameters were optimised to produce uniform LIPSS without damaging a thin DLC film and then the properties of the textured DLC-coated substrates were studied. It was determined that the tribological properties of the processed surfaces remained unchanged, but the hardness of the structured/textured DLC layers was reduced significantly. Although GAXRD and Raman spectroscopy did not show any significant crystallisation of the DLC c...
Micromachines
The uniform energy distribution of top-hat laser beams is a very attractive property that can off... more The uniform energy distribution of top-hat laser beams is a very attractive property that can offer some advantages compared to Gaussian beams. Especially, the desired intensity distribution can be achieved at the laser spot through energy redistribution across the beam spatial profile and, thus, to minimize and even eliminate some inherent shortcomings in laser micro-processing. This paper reports an empirical study that investigates the effects of top-hat beam processing in micro-structuring and compares the results with those obtainable with a conventional Gaussian beam. In particular, a refractive field mapping beam shaper was used to obtain a top-hat profile and the effects of different scanning strategies, pulse energy settings, and accumulated fluence, i.e., hatch and pulse distances, were investigated. In general, the top-hat laser processing led to improvements in surface and structuring quality. Especially, the taper angle was reduced while the surface roughness and edge d...
Journal of Manufacturing Processes
Applied Sciences
Micro manufacturing is dealing with the fabrication of structures in the order of 0 [...]
Journal of Micro and Nano-Manufacturing
Functionalized metallic nanofeatures can be selectively fabricated via ultrashort laser processin... more Functionalized metallic nanofeatures can be selectively fabricated via ultrashort laser processing; however, the cost-effective large-area texturing, intrinsically constrained by the diffraction limit of light, remains a challenging issue. A high-intensity near-field phenomenon that takes place when irradiating microsized spheres, referred to as photonic nanojet (PN), was investigated in the transitional state between geometrical optics and dipole regime to fabricate functionalized metallic subwavelength features. Finite element simulations were performed to predict the PN focal length and beam spot size, and nanofeature formation. A systematic approach was employed to functionalize metallic surface by varying the pulse energy, focal offset, and number of pulses to fabricate controlled array of nanoholes and to study the generation of triangular and rhombic laser-induced periodic surface structures (LIPSS). Finally, large-area texturing was investigated to minimize the dry laser cle...
Journal of Micro and Nano-Manufacturing
Considering the attractive surface functionalities of springtails (Collembola), an attempt at mim... more Considering the attractive surface functionalities of springtails (Collembola), an attempt at mimicking their cuticular topography on metals is proposed. An efficient single-step manufacturing process has been considered, involving laser-induced periodic surface structures (LIPSS) generated by near-infrared femtosecond laser pulses. By investigating the influence of number of pulses and pulse fluence, extraordinarily uniform triangular structures were fabricated on stainless steel and titanium alloy surfaces, resembling the primary comb-like surface structure of springtails. The laser-textured metallic surfaces exhibited hydrophobic properties and light scattering effects that were considered in this research as a potential in-line process monitoring solution. The possibilities to increase the processing throughput by employing high repetition rates in the MHz-range are also investigated.
Materials science & engineering. C, Materials for biological applications, 2018
The purpose of the present work was to achieve fast and more precise ablation in dentin and ename... more The purpose of the present work was to achieve fast and more precise ablation in dentin and enamel by using a commercial femtosecond laser system with high repetition rate, whilst avoiding any collateral irreversible damages in the hard tissue and pulp area. We used fluence of the incident laser pulses which was marginally higher than the ablation threshold for dentin and enamel. The study was based on the hypothesis that femtosecond laser operating with a repetition rate in the range of 100-500 kHz can controllably ablate dental tissue obtaining sufficiently high removal rate whilst avoiding any collateral irreversible damages in the hard tissue and pulp area. The ablation yielded the formation of 1 mm craters with well-defined precise vertical cavity sides and edges. Advantageous high porosity and numerous interconnected pores were introduced in the ablated zones. Thermal load and hence collateral thermo-mechanical damages were avoided and the crystalline structure of the tooth co...
Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
One of the drawbacks of the K-means algorithm is the need for several iterations over datasets be... more One of the drawbacks of the K-means algorithm is the need for several iterations over datasets before it converges on a solution. Therefore, its application is limited to relatively small datasets. This paper presents a scalable version of the K-means algorithm that employs a buffering technique. The new algorithm, Two-Phase K-means, can robustly find a good solution in only one iteration.
RSC Adv.
Production of optical diffusers via femtosecond laser based texturing of glass.
Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Laser milling of engineering materials is a viable alternative to conventional methods for machin... more Laser milling of engineering materials is a viable alternative to conventional methods for machining complex microcomponents. The laser source employed to perform such microstructuring has a direct impact on achievable surface integrity. At the same time, the trade-offs between high removal rates and the resulting surface integrity should be taken into account when selecting the most appropriate ablation regime for performing laser milling. In this paper the effects of pulse duration on surface quality and material microstructure are investigated when ablating a material commonly used for manufacturing microtooling inserts. For both micro- and nanosecond laser regimes, it was estimated that the heat-affected zone on the processed surface is within 50 μm. When performing ultra-short pulsed laser ablation, the effects of heat transfer are not as evident as they are after processing with longer laser pulse durations. Although some heat is dissipated into the bulk when working in pico- ...
In Iproms 2005 Virtual International Conference on Intelligent Production Machines and Systems 04 Jul 2005 05 Jul 2005 Cardiff Uk 2005, 2005