Nanostructured electrocatalyst for fuel cells : silica templated synthesis of Pt/C composites (original) (raw)
Platinum-based electrocatalysts are currently required for state-of-the-art fuel cells and represent a significant portion of the overall fuel cell cost. If fuel cell technology is to become competitive with other energy conversion technologies, improve the utilization of precious metal catalysts is essential. A primary focus of this work is on creating enhanced nanostructured materials which improve precious-metal utilization. The goal is to engineer superior electrocatalytic materials through the synthesis, development and investigation of novel templated open frame structures synthesized in an aerosol-based approach. Bulk templating methods for both Pt/C and Pt-Ru composites are evaluated in this study and are found to be limited due to the fact that the nanostructure is not maintained throughout the entire sample. Therefore, an accurate examination of structural effects was previously impossible. An aerosol-based templating method of synthesizing nanostructured Pt-Ru electrocatalysts has been developed wherein the effects of structure can be related to electrocatalytic performance. The aerosol-based templating method developed in this work is extremely versatile as it can be conveniently modified to synthesize alternative materials for other systems. The synthesis method was able to be extended to nanostructured Pt-Sn for ethanol oxidation in alkaline media. Nanostructured Pt-Sn electrocatalysts were evaluated in a unique approach tailored to electrocatalytic studies in alkaline media. At low temperatures, nanostructured Pt-Sn electrocatalysts were found to have significantly higher ethanol oxidation activity than a comparable nanostructured Pt catalyst. At higher temperatures, the oxygen-containing species contribution likely provided by Sn is insignificant due to a more oxidized Pt surface. The importance of the surface coverage of oxygen-containing species in the reaction mechanism is established in these studies. The investigations in this work present original studies of anion exchange ionomers as entrapment materials for rotating disc electrode (RDE) studies in alkaline media. Their significance is linked to the development of membrane electrode assemblies (MEAs) with the same ionomer for a KOH-free alkaline fuel cell (AFC).
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Here we demonstrate a remarkable enhancement of oxygen reduction reaction (ORR) activity on a novel Pt/ TaO x /GC electrocatalyst where at first tantalum oxide (TaO x ) and next Pt were deposited electrochemically on a glassy carbon (GC) surface. An excellent electrocatalytic activity of the Pt/TaO x / GC electrocatalyst for ORR was found to be more than 12 times that of the unmodified Pt/GC one as evaluated from the kinetic currents at 0.80 V. SEM images showed no significant differences in the size and distribution of Pt nanoparticles between these two electrocatalysts, indicating that these are not factors causing the observed ORR activity. The spillover of oxygen-containing species resulting from the electronic interaction between Pt and TaO x , which is evidently demonstrated from the XPS analysis, is strongly suggested as the crucial factor for the ORR enhancement. Interestingly, the spillover effect also results in a remarkable increase in the electrochemically active "apparent" surface area of Pt on the Pt/TaO x /GC electrocatalyst. Moreover, the rotating ring-disk electrode voltammetric measurements obviously showed the increase in limiting current as well as the decrease in ring current on this novel electrocatalyst relative to the unmodified one, confirming a complete four-electron reduction pathway. On the basis of these findings a plausible mechanism has been proposed for the observed enhancement in ORR where the role of TaO x is to reduce the formation of OH on the Pt surface by spillover effect and to promote d orbital vacancy of Pt for oxygen adsorption by electron donation to Ta.
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