Stirred Tank Reactor Research Papers (original) (raw)

The hydrogenation of maleic acid was investigated using a bimetallic Ru–Re/C catalyst powder in a semi-batch stirred slurry reactor with the main objective of developing a kinetic model that would provide reliable predictions of the... more

The hydrogenation of maleic acid was investigated using a bimetallic Ru–Re/C catalyst powder in a semi-batch stirred slurry reactor with the main objective of developing a kinetic model that would provide reliable predictions of the observed reactant and product ...

Vero cells growth and rabies production in IPT-AF medium, a property animal-component-free medium are described in this work. Kinetics of cell growth and rabies virus (strain LP 2061) production were first conducted in spinner flasks.... more

Vero cells growth and rabies production in IPT-AF medium, a property animal-component-free medium are described in this work. Kinetics of cell growth and rabies virus (strain LP 2061) production were first conducted in spinner flasks. Over eight independent experiments, Vero cell growth in IPT-AF medium, on 2 g/l Cytodex 1 was consistent. An average Cd (cell division number) of 3.3+/-0.4 and a specific growth rate micro of 0.017+/-0.006 h(-1) were achieved. Such performances were comparable to those obtained in serum-containing medium (MEM+10% FCS). Rabies virus production on Vero cells in IPT-AF medium was also optimised in spinner flasks. The effects of multiplicity of infection (MOI), regulation of glucose level at 1 g/l and cell washing step, were investigated. The highest virus titer was achieved when the cells were infected at an MOI of 0.1; this level was equal to 10(7) FFU/ml. The step of medium exchange before cell infection can be omitted; nevertheless in this case glucose...

A perfusion system based on a 4-L stirred tank bioreactor and a custom-designed tangential (cross-flow) filter was assembled to realize a scaleup of the Baculovirus Expression Vector System (BEVS). When perfused with 1 to 1.5 vol/day,... more

A perfusion system based on a 4-L stirred tank bioreactor and a custom-designed tangential (cross-flow) filter was assembled to realize a scaleup of the Baculovirus Expression Vector System (BEVS). When perfused with 1 to 1.5 vol/day, Spodoptera frugiperda (Sf-9) insect cell cultures grew from 4 × 106 to 15 × 106 cells/mL over 3 to 4 days. The possibility of maintaining high specific production of recombinant VP6 protein (from bovine rotavirus) after baculovirus infection of the high-density cultures was then assessed. The process consisted of a growth phase in TNMFH + 10% FBS, followed by infection with Bac-BRV6L recombinant baculovirus and a shift to a low-serum (0 to 1%) medium for perfusion during the production phase. Multiple runs were executed, each including a battery of shaker flask controls at various cell densities and serum concentrations. On average, specific rVP6 production in the bioreactor amounted to 76% of that found in 20-mL shaker cultures simulatingthe bioreactor's high cell density, low serum concentration, and medium renewal rate. Mechanical stress generated by cell/medium separation in theperfusion process reduced cell growth rate but had minimal effect on rVP6production. Our results also indicated that serum concentration during the infection phase affected the rVP6 specific production in a cell density–dependent fashion. Although the feasibility of the cell density scale up was demonstrated, optimization is still needed to achieve a truly cost-effective process.

In this work the influence of turbulent mixing on the course of two parallel chemical reactions (neutralization of sodium hydroxide and hydrolysis of ethyl chloroacetate) is investigated for a process carried out in a semibatch stirred... more

In this work the influence of turbulent mixing on the course of two parallel chemical reactions (neutralization of sodium hydroxide and hydrolysis of ethyl chloroacetate) is investigated for a process carried out in a semibatch stirred tank reactor. The multi-scale nature of the process is highlighted by a time-scale analysis of controlling process mechanisms. Two reactive mixing models of different complexity, both accounting for all relevant phenomena from the micro- to the macroscale, are applied for the simulation of the process. Computational results of both models for various operating conditions are compared with experimental data, thus highlighting the strengths of the two models.

A prediction method for calculating the volumetric mass transfer coefficient, kLa, in gas–liquid sparged stirred tanks is proposed. A theoretical equation based on Hibie's penetration theory and the isotropic turbulence theory of... more

A prediction method for calculating the volumetric mass transfer coefficient, kLa, in gas–liquid sparged stirred tanks is proposed. A theoretical equation based on Hibie's penetration theory and the isotropic turbulence theory of Kolmogoroff is used for kL determination. The values of the interfacial area have been calculated from a hold-up theoretical equation and the mean size of the gas bubble. Both Ostwald–De Waele and Casson models are used to describe the rheological properties of the fluid. The model predicts the mass transfer coefficient and the interfacial area values in stirred tank reactors, analysing the influence of different variables. The values of the volumetric mass transfer coefficient can be calculated for different geometries of the reactor, different physicochemical properties of the liquid and under different operational conditions. The capability of prediction has been examined using experimental data available in the literature for Newtonian and non-Newtonian fluids, for very different vessel sizes, different numbers and types of stirrers and a wide range of operational conditions, with very good results.

In this chapter, the nonlinear and linear mathematical model of a CSTR where an irreversible exothermic reaction takes place is considered. From the analysis of the steady states, the curves of removed and generated heat are deduced in... more

In this chapter, the nonlinear and linear mathematical model of a CSTR where an irreversible exothermic reaction takes place is considered. From the analysis of the steady states, the curves of removed and generated heat are deduced in order to determine the equilibrium point and the transfer function of the reactor. Considering a set of reactors ranging from small to

Pyrolysis of low density polyethylene (LDPE) by equilibrium fluid catalytic cracking (FCC) was studied in a stirred reactor under different process parameters. In this work, the effect of process parameters such as degradation temperature... more

Pyrolysis of low density polyethylene (LDPE) by equilibrium fluid catalytic cracking (FCC) was studied in a stirred reactor under different process parameters. In this work, the effect of process parameters such as degradation temperature (420-510°C), catalyst/polymer ratio (0-60%), carrier gas type (H2, N2, ethylene, propylene, Ar and He), residence time and agitator speed (0-300 rpm) on the condensate yield (liquid, gas and coke) and product composition were considered. Reaction products were determined by GC analysis and shown to contain naphthenes (cycloalkanes), paraffins (alkanes), olefins (alkenes) and aromatics. Higher temperature and more catalyst amount enhanced LDPE cracking. The maximum “fuel like” condensed product yield was attained at 450°C and 10% catalyst, respectively and gaseous products increased with increases in temperature. Hydrogen as a reactive carrier gas increased the condensed and paraffinic product yield. Appropriate heat transfer (by stirring) increased...